数控铣削加工参数离线–在线优化研究及应用
Research and Application of Off-Online Optimization of CNC Machining Parameter
DOI: 10.12677/MET.2020.91002, PDF,   
作者: 刘恒丽*, 王 勇:天津商业大学,天津;董靖川:天津大学,天津;刘日鑫:河北师范大学,河北 石家庄
关键词: 离线–在线优化自适应控制进给速度切削力Off-Online Optimization Adaptive Control Feed Rate Cutting Force
摘要: 针对数控加工参数优化问题,提出了离线优化与在线自适应控制相结合策略,形成了离线–在线优化方法并开发相应的系统。首先通过基于Pareto遗传算法和TRIZ理论的离线优化得到加工参数最优解;在此基础上,基于自适应控制系统,在线调整进给速度,以电流作为反馈量来控制切削力,使得切削力保持在设定值,实现无论切削条件怎样变化,都能通过在线调整进给速度尽快稳定切削力,保证切削过程稳定性的目的;最后通过实验验证方案的有效性和可行性。
Abstract: This electronic document defines the standard format of the Chinese academic journals published. Aiming at the NC machining parameters optimization, a strategy is proposed combining off-line optimization with on-line adaptive control, and an off-online optimization method is formed and the corresponding system is developed. First, the optimal solution of machining parameters is obtained by off-line optimization based on Pareto genetic algorithm and TRIZ theory. On this basis, feed speed is adjusted online and current is used as feedback to control cutting force based on adaptive control system, and cutting force can be kept at a set value. No matter how cutting conditions change, cutting force can be stabilized as soon as possible by adjusting feed speed online, and the cutting process stability can be ensured. Finally, the effectiveness and feasibility of the scheme are verified by experiments.
文章引用:刘恒丽, 王勇, 董靖川, 刘日鑫. 数控铣削加工参数离线–在线优化研究及应用[J]. 机械工程与技术, 2020, 9(1): 13-25. https://doi.org/10.12677/MET.2020.91002

参考文献

[1] Benardos, P. and Vosniakos, G.C. (2014) Offline Flexible Optimisation of Feed and Speed in Computer Numerical Control Machining of Sculptured Surfaces Exploiting Dedicated Cutting Force Metamodels. Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture, 228, 878-892. [Google Scholar] [CrossRef
[2] 李聪波, 崔龙国, 刘飞, 等. 面向高效低碳的数控加工参数多目标优化模型[J]. 机械工程学报, 2013, 49(9): 87-96.
[3] 苏少普, 徐广涛, 董登科, 等. 基于Pareto遗传算法的腹板梁结构抗屈曲疲劳优化设计研究[J]. 机械强度, 2018, 40(6): 1371-1376.
[4] Zuperl, U. and Cus, F. (2015) Simulation and Visual Control of Chip Size for Constant Surface Roughness. International Journal of Simulation Modelling, 14, 392-403. [Google Scholar] [CrossRef
[5] Han, U.L., Dong-Woo, C., et al. (2007) Prediction of Chatter in NC Machining Based on a Dynamic Cutting Force Model for Ball End Milling. International Journal of Machine Tools & Manufacture, 47, 1827-1838. [Google Scholar] [CrossRef
[6] Cus, F., Zuperl, U., Kiker, E. and Milfelner, M. (2006) Adaptive Controller Design for Feed Rate Maximization of Machining Process. Journal of Achievements in Materials and Manufacturing Engineering, 17, 237-240.
[7] Zuperl, U. and Cus, F. (2012) System for Off-Line Feed Rate Optimization and Neural Force Control in End Milling. International Journal of Adaptive Control and Signal Processing, 26, 105-123. [Google Scholar] [CrossRef
[8] 高亮, 杨扬, 李新宇. 数控加工参数优化的研究现状与进展[J]. 航空制造技术, 2010(22): 48-51.
[9] 周志恒, 张超勇, 谢阳, 等. 数控车床切削参数的能量效率优化[J]. 计算机集成制造系统, 2015, 21(9): 2410-2418.
[10] Chen, Z.C. and Miao, Z. (2006) An Intelligent Approach to Non-Constant Feed Rate Determination for High-Performance 2D CNC Milling. International Journal of Manufacturing Technology & Management, 9, 219-236. [Google Scholar] [CrossRef
[11] Wang, T.Y., Ding, Y.Y., Han, Z.G., et al. (2011) Reconfigurable CNC System with Functions of State Monitoring and Intelligent Maintenance on Machine Based on Networks. China Mechanical Engineering, 22, 1327-1332.
[12] Ling, X.G. (2011) The Research of Embedded and Reconfigurable CNC System Motion Controller Based ARM. Tianjin University, Tianjin.
[13] 刘恒丽, 董靖川, 于治强. 基于Pareto遗传算法和TRIZ理论的数控装备加工参数智能优化[J]. 天津大学学报(自然科学与工程技术版), 2017, 50(2): 121-127.
[14] Liu, H.L., Wang, T.Y. and Wang, D. (2015) Constant Cutting Force Control for CNC Machining Using Dynamic Characteristic-Based Fuzzy Controller. Shock and Vibration, 2015, Article ID: 406294. [Google Scholar] [CrossRef