基于PLC控制的钢丝智能缠绕机设计
Design of Steel Wire Intelligent Winding Ma-chine Based on PLC Control
DOI: 10.12677/MET.2023.123027, PDF,    科研立项经费支持
作者: 王 干, 吴 帆, 司浩龙, 刘志卫:安徽理工大学机械工程学院,安徽 淮南
关键词: 钢丝缠绕结构设计PLC控制人机交互Wire Winding Structure Design PLC Control Human-Computer Interaction
摘要: 针对变张力钢丝缠绕模具制造的问题,设计了一种由PLC控制的智能钢丝缠绕机。通过预先设置的各层缠绕张力来实现自动变张力缠绕,该缠绕机采用了人机交互的方式,通过PLC和传感器能够实时监控缠绕机的工作状态,实现智能化缠绕过程。同时,在结构上采用了机械式张力调节装置替代传统的液压调节张力装置,不仅结构更为简单,而且节约了成本。
Abstract: An intelligent wire winding machine controlled by PLC was designed to solve the problem of making variable tension wire winding die. Automatic variable tension winding is realized through the pre-set winding tension of each layer. The winding machine adopts human-computer interaction. PLC and sensor can monitor the working state of the winding machine in real time to realize the in-telligent winding process. At the same time, the mechanical tension regulating device is used to re-place the traditional hydraulic tension regulating device, which is not only simpler in structure, but also saves the cost.
文章引用:王干, 吴帆, 司浩龙, 刘志卫. 基于PLC控制的钢丝智能缠绕机设计[J]. 机械工程与技术, 2023, 12(3): 237-244. https://doi.org/10.12677/MET.2023.123027

参考文献

[1] 刘建设, 王飞山. 两面顶和六面顶压机在高温高压合成中的特点及对比分析[J]. 金刚石与磨料磨具工程, 2012, 32(5): 31-34.
[2] 熊文松, 姚裕成. 钢丝缠绕500T级合成金刚石超高压模具的研究[J]. 人工晶体, 1979(3): 1-10.
[3] Liu, C., Zhang, L., Lin, F., et al. (2014) A Novel Design of Extrusion Container for Large Steel Tube Extru-sion Process. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 228, 255-265. [Google Scholar] [CrossRef
[4] 颜永年. 机械设计中的预应力结构[M]. 北京: 机械工业出版社, 1989: 111-150.
[5] Shen, F.C. (1995) A Filament-Wound Structure Technology Overview. Materials Chemistry and Physics, 42, 96-100. [Google Scholar] [CrossRef
[6] Sedighi, M. and Jabbari, A.H. (2013) Investigation of Resid-ual Stresses in Thick-Walled Vessels with Combination of Autofrettage and Wire-Winding. International Journal of Pressure Vessels and Piping, 111-112, 295-301. [Google Scholar] [CrossRef
[7] 丁问司, 黄勇, 陈康. 钢丝缠绕式重型液压油缸应力和变形分析[J]. 液压与气动, 2016(3): 1-6.
[8] 绕带厚壁筒的计算及强度研究[J]. 重型机械, 1976(5): 1-18.
[9] 霍玉明. 钢丝绳缠绕机结构选型浅论[J]. 机械工程与自动化, 2008(5): 164-165.
[10] 李永丰. 基于张力闭环控制的新型钢丝绳预紧装置[J]. 制造业自动化, 2017, 39(3): 19-21.
[11] 李瑞, 何永庆, 陈翀, 谢守勇. 细钢丝绳张力在线检测装置的研制[J]. 机械与电子, 2009(3): 29-31.
[12] 陈兴贵, 于春生, 邵丹志. 浅析钢丝缠绕机锭子放线张力调节机构[J]. 橡胶技术与装备, 2000(1): 17-18+49.
[13] Han, P., Xu, T. and Zhu, J. (2018) Design of Control System for Motor Stator and Rotor Height Difference Detection Device Based on PLC. Proceedings of 2018 2nd International Con-ference on Electronic Information Technology and Computer Engineering (EITCE 2018), Shanghai, 12-14 October 2018, 232. [Google Scholar] [CrossRef
[14] 廖广益, 崔静. 基于三菱FX3U系列PLC的伺服控制系统设计[J]. 现代工业经济和信息化, 2018, 8(3): 31-32.
[15] 蔡婷婷, 张纹, 邹项宇. 基于三菱PLC和MCGS触摸屏控制玻璃清洗机系统的设计[J]. 农业装备技术, 2023, 49(1): 23-26.