成型条盒自动装填系统工作节拍优化

Optimization of the Working Cycle of the Prefabricated Box Automatic Filling System

摘要: 随着消费者对卷烟产品包装形式的要求越来越高，各式各样的新型包装的卷烟产品不断涌现，如全开式、半开式、对开式等包装形式，对应的卷烟产品的条盒包装也随之变化。对于异型包装的卷烟产品的条盒目前大多采用预制条盒的方法制作，但是对于预制条盒的装填，由于装填形式多样，差异性大的问题，大多采用人工装填的方式实现。人工装填效率低、质量一致性差，且人力成本高，因此本文基于对预制条盒自动装填系统工艺流程的分析，对预制条盒自动装填各工艺节拍的优化，实现了预制条盒自动装填效率的提升。通过实验验证，经过工作节拍优化后的装填速度达到12条/分钟(120包/分钟)。

Abstract: As consumers’ demands for the packaging forms of cigarette products keep rising, various new types of cigarette packaging products are constantly emerging, such as fully open, semi-open, and double-open packaging forms. Correspondingly, the box packaging of cigarette products is also changing. At present, the cartons of cigarette products with irregular packaging are mostly made by the method of prefabricated cartons. However, for the filling of prefabricated cartons, due to the diverse filling forms and significant differences, manual filling is mostly adopted. Manual filling is characterized by low efficiency, poor quality consistency and high labor costs. Therefore, based on the analysis of the process flow of the automatic filling system for prefabricated boxes, this paper optimizes each process rhythm of the automatic filling of prefabricated boxes, achieving an improvement in the efficiency of the automatic filling of prefabricated boxes. Through experimental verification, the filling speed after optimizing the working cycle has reached 12 pieces per minute (120 bags per minute).