卷烟小盒产品分道整理机构的设计与开发

Design and Development of a Separation and Processing Mechanism for Cigarette Packs

摘要: 目前烟草行业将卷烟产品的结构提升作为一项重要工作，对于高端高档卷烟市场的开发十分重要，一般高端高档卷烟产品的排列方式比较新颖，一般为直立烟包和平装烟包一起排列后包装形成，随着卷烟产品个性化需求越来越高，异型卷烟产品的种类越来越多，市场对异型卷烟产品提出了越来越高的要求。除了传统规格的卷烟的条盒包装，全开式、对开式等不同包装方式，细支、中支等不同尺寸规格，1 * 10、1-4-4-1等不同排列方式的条盒包装样式各异，无法使用现有的标准化设备生产，大部分异型卷烟产品条盒装填主要还依靠人工手工包装的方式，人工成本高，生产效率低且质量参差不齐，无法满足市场需求。为了提高预制条盒装填的效率和质量，降低生产成本。本文针对卷烟工厂1-4-4-1排列的卷烟产品设计开发了卷烟产品小盒分到整理机构，根据卷烟产品1-4-4-1的排列特征，通过曲柄连杆机构的设计、气动排烟机构的设计以及平立转换机构的设计高效地完成卷烟小盒产品的分道整理。最后通过实验验证，设计开发的卷烟小盒产品分道整理机构的运行速度能达到250包/分钟，运行效率能够达到98%，卷烟小盒产品分到整理机构的设计与开发满足使用要求。

Abstract: Currently, the tobacco industry considers upgrading the structure of cigarette products as an important task, which is crucial for developing the high-end cigarette market. High-end cigarettes typically feature novel arrangement methods, usually combining upright and flat packs. However, with increasing demand for personalized cigarette products, the variety of irregularly shaped cigarettes is growing, and the market is placing increasingly higher demands on them. Besides traditional cigarette carton packaging, there are various packaging styles such as full-opening and split-opening, different sizes such as slim and medium cigarettes, and different arrangements such as 1 * 10 and 1-4-4-1. These diverse styles cannot be produced using existing standardized equipment, and most irregularly shaped cigarette carton filling still relies on manual packaging, resulting in high labor costs, low production efficiency, and inconsistent quality, failing to meet market demands. To improve the efficiency and quality of prefabricated carton filling and reduce production costs, this paper proposes a solution. This paper designs and develops a sorting and organizing mechanism for cigarette packs arranged in a 1-4-4-1 layout in a cigarette factory. Based on the 1-4-4-1 arrangement, the mechanism efficiently sorts and organizes the cigarette packs by designing a crank-connecting rod mechanism, a pneumatic exhaust mechanism, and a horizontal-to-vertical switching mechanism. Experiments verify that the designed and developed cigarette pack sorting and organizing mechanism can achieve an operating speed of 250 packs/minute and an operating efficiency of 98%, meeting the application requirements.