YF172滤棒固化储存输送装置的设计与开发

Design and Development of YF172 Filter Rod Curing Storage and Conveying Device

摘要: 在卷烟生产过程中，滤棒的生产是其中一个必不可少的环节。滤棒是通过丝束卷制而成，在滤棒成型过程中，其固化过程十分重要。普通的滤棒固化时间一般不能低于60分钟，否则在卷烟生产过程中会出现滤棒爆口的问题。因此设计一款能够满足滤棒固化时间的储存输送装置十分必要。本文的设计思路主要是用于将滤棒成型机生产出的滤棒利用空间换时间的原理，设计了落地式八层储存输送装置，对刚生产出来较软的滤棒进行固化后，将其整齐平稳、完好无损地输送给滤棒发送机。同时考虑到储存输送装置上下游设备工作节拍的波动，设计了两层储存装置用于缓冲，调整上游成型机与下游发射机工作节拍不一致的问题。对输送的滤棒流量进行实时地控制和调节，使成型机和发射机协调一致，以使得整条生产线达到最佳工作状态。

Abstract: Filter rod production is an essential part of cigarette manufacturing. Filter rods are formed by rolling filament bundles, and the curing process is crucial during filter rod forming. The curing time for ordinary filter rods generally cannot be less than 60 minutes; otherwise, filter rod bursting may occur during cigarette production. Therefore, designing a storage and conveying device that meets the filter rod curing time requirement is essential. This paper’s design concept mainly utilizes the principle of space-for-time to design a floor-mounted eight-layer storage and conveying device for the filter rods produced by the filter rod forming machine. This device cures the newly produced, relatively soft filter rods and then neatly, stably, and intactly conveys them to the filter rod feeding machine. Simultaneously, considering the fluctuations in the working rhythm of upstream and downstream equipment, two layers of storage devices are designed for buffering, adjusting the inconsistent working rhythms between the upstream forming machine and the downstream feeding machine. The flow rate of the conveyed filter rods is controlled and adjusted in real time to ensure coordination between the forming machine and the feeding machine, allowing the entire production line to achieve optimal operating conditions.