软包卷烟产品手工包装成型装置的研究设计

Research and Design of Manual Packaging Forming Device for Soft-Pack Cigarettes

摘要: 随着卷烟市场的个性化需求的增长，消费者对产品的吸味和包装要求越来越高，多规格软硬包卷烟产品手工包装成型装置对卷烟工厂快速响应市场需求、提升品牌价值、更好地占领市场具有重要意义。本项目以手工包装的方式实现新型卷烟产品小批量试验试制的目的。研究设计一套能实现多规格快速切换卷烟产品的手工包装装置。多规格软硬包卷烟产品手工包装成型装置的柔性主要包括烟支规格、烟支排列方式以及包装方式的柔性。烟支规格可适应φ5.4~φ8.4 mm，烟支长度45~100 mm；烟支排列方式可适应7-6-7、7-7-7、2 × 5、2 × 10等；包装方式可适应传统包装和抽屉式包装。根据三方面的柔性需求，运用SolidWorks进行三维建模，使用AutoCAD出图实现零件加工、组装，首次在国内自主完成多规格软硬包卷烟产品手工包装成型装置的设计。目前，该项目已在中试车间手工班作业区全面应用，应用效果显著，下一步将进一步扩展装置的柔性，更快、更好地实现多规格卷烟产品的生产。

Abstract: With the increasing demand for personalized cigarettes, consumers have higher requirements for the taste and packaging of products. A manual packaging forming device for multi-specification soft and hard-pack cigarettes is of great significance for cigarette factories to quickly respond to market demands, enhance brand value, and better capture the market. This project aims to achieve small-batch trial production of new cigarette products through manual packaging. A manual packaging device capable of quickly switching between multiple specifications of cigarette products was researched and designed. The flexibility of the manual packaging forming device for multi-specification soft and hard-pack cigarettes mainly includes the flexibility of cigarette specifications, cigarette arrangement, and packaging method. Cigarette specifications can accommodate φ5.4~φ8.4 mm, cigarette length 45~100 mm; cigarette arrangement can accommodate 7-6-7, 7-7-7, 2 × 5, 2 × 10, etc.; packaging methods can accommodate traditional packaging and drawer-type packaging. Based on three flexibility requirements, SolidWorks was used for 3D modeling, and AutoCAD was used for drawing to realize parts processing and assembly. This marked the first time in China that a multi-specification soft and hard pack cigarette packaging manual forming device was independently designed. Currently, the project has been fully applied in the manual work area of the pilot plant, with significant results. The next step is to further expand the flexibility of the device to achieve faster and better production of multi-specification cigarette products.