卷烟机上胶装置喷胶嘴故障分析与改进

Fault Analysis and Improvement of the Glue Nozzle in the Cigarette Maker’s Gluing System

摘要: PROTOS2C型卷烟机上胶装置在长期运行中，喷胶嘴易因磨损或堵塞导致故障，频繁的清洁保养影响设备效率。本文针对该问题，设计一套直线导轨优化装置，将原摆动运动改为直线运动，降低碰撞风险。实验表明：改进后月均清洁保养频率由30余次降至16.7次，单次停机时间由15.4分钟缩短至9.7分钟。该方案有效提升了设备的稳定性，为卷接机组改进提供了参考。

Abstract: The glue nozzle of the PROTOS2C cigarette maker’s gluing system is prone to malfunctions due to wear or clogging during long-term operation, leading to frequent cleaning and maintenance and reduced efficiency. To address this issue, this paper proposes a linear guide optimization device that replaces the original swinging motion with linear movement to minimize collision risks. Tests show that the average monthly cleaning and maintenance frequency decreased from over 30 times to 16.7 times, and single downtime was reduced from 15.4 minutes to 9.7 minutes. The solution significantly improves equipment stability and offers insights for similar filter cigarette makers.