GDX500小盒包装机烟包移位及五号轮夹烟维修案例分析

Analysis of Maintenance Cases for Tobacco Packet Shift and 5th Wheel Clamping Failure in GDX500 Carton Packaging Machine

摘要: GDX500包装机作为卷烟生产企业的主要机型，承担着重要的产能任务。在GDX500设备的维修保养过程中发现，在影响其设备运行效率的众多因素中，GDX500小盒包装机烟包移位及5号轮夹烟故障是一个重要因素。本文通过对GDX500包装机5号轮传动系统的分析，查找小盒包装机烟包移位及5号轮夹烟故障的主要原因是烟包输送带补偿机构(内齿轮变速机构)故障和烟包输送带传动机构(共轭凸轮间歇机构)故障。基于对故障原因的分析，更换相应损坏件，调整电机相位，等方式排除小盒包装机烟包移位及5号轮夹烟故障。

Abstract: As the main model of cigarette production enterprises, GDX500 packaging machine undertakes important production capacity tasks. During the maintenance and repair process of GDX500 equipment, it was found that among the numerous factors affecting the operation efficiency of the equipment, the problem of cigarette packet shift and 5th wheel clamping failure in GDX500 carton packaging machine is an important factor. This paper analyzes the 5th wheel transmission system of GDX500 packaging machine and identifies that the main causes of cigarette packet shift and 5th wheel clamping failure in the carton packaging machine are the failure of the cigarette packet conveying belt compensation mechanism (internal gear speed change mechanism) and the failure of the cigarette packet conveying belt transmission mechanism (conjugate cam intermittent mechanism). Based on the analysis of the failure causes, replacing the corresponding damaged parts and adjusting the motor phase, etc., were used to eliminate the problems of cigarette packet shift and 5th wheel clamping in the carton packaging machine.