影响回转式干馏炉颗粒混合效果的因素分析
Analysis of Factors Affecting Pellet Mixing in Rotary Dry Furnaces
DOI: 10.12677/mos.2026.154059, PDF,    科研立项经费支持
作者: 王 宁, 王春华:辽宁石油化工大学机械工程学院,辽宁 抚顺
关键词: 油页岩混合数值模拟离散单元法颗粒运动回转式干馏炉Oil Shale Mixing Numerical Simulation Discrete Element Method Particle Motion Rotary Retort Kilns
摘要: 回转式干馏炉是小颗粒油页岩干馏时的重要设备,内部油页岩与页岩灰颗粒的混合效果极大程度的影响了干馏效果,因此,本文采用离散元法对影响油页岩与页岩灰颗粒混合特性和运动特性的四种因素进行了系统的数值研究。包括:轴向抄板间距、干馏炉转速、油页岩粒径、炉内填充度。通过混合指数、速度分布云图等指标来评价油页岩与页岩灰的混合特性与运动特性。结果表明:随着轴向抄板间距的减小,油页岩与页岩灰颗粒混合效果呈现增高趋势,但是在完全接触时(间距为0)混合效果下降。这是因为闭合减少了油页岩与页岩灰之间的相对位移,不利于混合。转速和粒径的增加的确会使混合效果与混合速率提高,但增加的趋势越来越小;低填充度也会使混合效果提高。
Abstract: The rotary dry distillation furnace is an important equipment in the dry distillation of small-grained oil shale. The mixing of internal oil shale and shale ash greatly affects the dry distillation effect. Therefore, this study adopts the discrete element method to carry out a systematic numerical study on the four factors affecting the mixing characteristics and kinematic properties of oil shale and shale ash, including axial response spacing, rotational speed of dry distillation furnace, oil shale particle size, and furnace filling degree. The mixing and kinematic properties of oil shale and shale ash were evaluated by mixing index and velocity distribution cloud diagram. The results showed that the mixing effect of oil shale and shale ash showed an increasing trend as the axial plate spacing decreased, but the mixing effect decreased at full contact (spacing of 0). This is because the closure reduces the relative displacement between oil shale and shale ash, which is not conducive to mixing. An increase in rotational speed and particle size does lead to an increase in mixing efficiency and mixing rate, but the trend of increase is getting smaller; low filling degree also leads to an increase in mixing efficiency.
文章引用:王宁, 王春华. 影响回转式干馏炉颗粒混合效果的因素分析[J]. 建模与仿真, 2026, 15(4): 131-142. https://doi.org/10.12677/mos.2026.154059

参考文献

[1] Liu, Z., Meng, Q., Dong, Q., Zhu, J., Guo, W., Ye, S., et al. (2017) Characteristics and Resource Potential of Oil Shale in China. Oil Shale, 34, 15-41. [Google Scholar] [CrossRef
[2] 孙常龙, 王岳, 邵慧龙, 等. 原位电法开发油页岩的温度场数值分析[J]. 辽宁石油化工大学学报, 2015(4): 40-43.
[3] Nešumajev, D., Pihu, T., Siirde, A., Järvik, O. and Konist, A. (2019) Solid Heat Carrier Oil Shale Retorting Technology with Integrated CFB Technology. Oil Shale, 36, 99-113. [Google Scholar] [CrossRef
[4] Gerasimov, G., Khaskhachikh, V. and Potapov, O. (2017) Experimental Study of Kukersite Oil Shale Pyrolysis by Solid Heat Carrier. Fuel Processing Technology, 158, 123-129. [Google Scholar] [CrossRef
[5] Arntz, M.M.H.D., Beeftink, H.H., den Otter, W.K., Briels, W.J. and Boom, R.M. (2013) Segregation of Granular Particles by Mass, Radius, and Density in a Horizontal Rotating Drum. AIChE Journal, 60, 50-59. [Google Scholar] [CrossRef
[6] Yu, F., Zhang, S., Zhou, G., Zhang, Y. and Ge, W. (2018) Geometrically Exact Discrete-Element-Method (DEM) Simulation on the Flow and Mixing of Sphero-Cylinders in Horizontal Drums. Powder Technology, 336, 415-425. [Google Scholar] [CrossRef
[7] Mesnier, A., Peczalski, R., Mollon, G. and Vessot-Crastes, S. (2020) Mixing of Bi-Dispersed Milli-Beads in a Rotary Drum. Mechanical Segregation Analyzed by Lab-Scale Experiments and DEM Simulation. Processes, 8, Article 1166. [Google Scholar] [CrossRef
[8] Garneoui, S., Korzenszky, P. and István, K. (2022) Mixing Enhancement of Mono-Disperse and Bi-Disperse Particles in a Cylindrical Drum Mixer Using Discrete Element Simulations. Tehnicki vjesnik-Technical Gazette, 29, 752-758.
[9] Zhang, L., Ma, J., Wang, Z., Qin, H., Bai, J. and Wang, Q. (2020) Effect of Moving Baffle on Average Velocity and Mixing of Binary Particles in Rotating Drums. Journal of Central South University, 27, 478-489. [Google Scholar] [CrossRef
[10] Li, D., Xu, X., Chen, J., Yang, K., Liu, X. and Yang, L. (2021) Numerical Study on the Effect of Drum on the Flow Behavior of Binary-Size Particles in Rotating Drums. Powder Technology, 386, 108-119. [Google Scholar] [CrossRef
[11] Widhate, P., Zhu, H., Zeng, Q. and Dong, K. (2020) Mixing of Particles in a Rotating Drum with Inclined Axis of Rotation. Processes, 8, Article 1688. [Google Scholar] [CrossRef
[12] Zuo, Z., Wang, J., Chen, X., Gong, S. and Lu, H. (2022) Numerical Study of Forced Axial Segregation of Binary Density Granular System in a Split Rotary Drum. Advanced Powder Technology, 33, Article 103831. [Google Scholar] [CrossRef
[13] Cundall, P.A. and Strack, O.D.L. (1979) A Discrete Numerical Model for Granular Assemblies. Géotechnique, 29, 47-65. [Google Scholar] [CrossRef
[14] Li, R., Yang, H., Zheng, G., Zhang, B.F., Fei, M.L. and Sun, Q.C. (2016) Double Speckle-Visibility Spectroscopy for the Dynamics of a Passive Layer in a Rotating Drum. Powder Technology, 295, 167-174. [Google Scholar] [CrossRef
[15] Basinskas, G. and Sakai, M. (2016) Numerical Study of the Mixing Efficiency of a Batch Mixer Using the Discrete Element Method. Powder Technology, 301, 815-829. [Google Scholar] [CrossRef
[16] Lacey, P.M.C. (1954) Developments in the Theory of Particle Mixing. Journal of Applied Chemistry, 4, 257-268. [Google Scholar] [CrossRef
[17] Wang, C., Sun, Y., Wang, N., Sun, J. and Yue, Y. (2025) Study on the Influence of Baffles on Heat Transfer Characteristics of Particles in an Oil Shale Rotary Kiln. Applied Thermal Engineering, 268, Article 125924. [Google Scholar] [CrossRef
[18] Heilbuth, R.R., Souza, G.M., Santos, D.A., Brandao, R.J., Barrozo, M.A.S. and Duarte, C.R. (2022) Numerical Evaluation of the Granular Mixing Behavior in a Flighted Rotary Drum through the Discrete Element Method. Powder Technology, 400, Article 117251. [Google Scholar] [CrossRef
[19] Xie, L., Wang, S., Shao, B., Chen, X., Ding, N. and Ma, Y. (2023) Radial Mixing and Segregation of Binary Density Ellipsoids in a Rotating Drum. Chemical Engineering Research and Design, 197, 192-210. [Google Scholar] [CrossRef
[20] Liu, B., Wang, Q., Zhou, Z. and Zou, R. (2022) Influence of Baffles on Mixing and Heat Transfer Characteristics in an Internally Heated Rotating Drum. Powder Technology, 398, Article 117129. [Google Scholar] [CrossRef