机床热特性参数在线修正研究
Study on the On-Line Correction of Thermal Parameters for Machine Tools
摘要: 为提高机床热特性分析精度,提出基于关键测温点实测温度的轴承生热量及接触热阻修正模型,在此基础上,设计开发机床温度场及热变形在线监测系统,并在YK72150数控成型砂轮磨齿机上进行实际验证。实验结果表明,基于机床热特性参数实时修正的机床温度场及热变形监测系统的监测精度达95%以上,为机床优化设计及误差补偿提供依据。
Abstract: To improve the analysis accuracy of thermal characteristics of machine tools, the correction models are established using the measured temperature of the thermal key point to real-timely correct the heat flux of bearing and the thermal contact resistance. An on-line monitoring application is designed based on the correction models to realize the real-time prediction of the thermal de-formation and the temperature rise of a machine tool. An experiment is carried out in a CNC gear form grinding machine of YK72150. The experimental results show that the prediction accuracy of the on-line monitoring application is greater than 95%. It is useful for the optimal design and error compensation of machine tools.
文章引用:范开国, 高芮, 周昊, 乐文, 沈荣桂, 徐洋, 赵咏, 陆勤杰, 王若达, 李艺非. 机床热特性参数在线修正研究[J]. 机械工程与技术, 2018, 7(6): 480-486. https://doi.org/10.12677/MET.2018.76059

参考文献

[1] Jin, C., Wu, B. and Hu, Y.M. (2012) Heat Generation Modeling of Ball Bearing Based on Internal Load Distribution. Tribology In-ternational, 45, 8-15. [Google Scholar] [CrossRef
[2] Takabi, J. and Khonsari, M.M. (2013) Experimental Testing and Thermal Analysis of Ball Bearings. Tribology International, 60, 93-103. [Google Scholar] [CrossRef
[3] 陈观慈, 王黎钦, 古乐, 郑德志. 高速球轴承的生热分析[J]. 航空动力学报, 2007, 22(1): 163-168.
[4] Norouzifard, V. and Hamedi, M. (2014) Experimental Determination of the Tool-Chip Thermal Contact Conductance in Machining Process. International Journal of Machine Tools & Manufacture, 84, 45-57. [Google Scholar] [CrossRef
[5] 赵剑锋, 王安良, 杨春信. 基于粗糙度曲线统计特征的接触热阻模型[J]. 工程热物理学报, 2004, 25(1): 145-147.
[6] 毕冬梅, 陈焕新, 王钊, 王惠龄. 温度及加载压力对低温下固–固接触热阻的影响[J]. 华中科技大学学报(自然科学版), 2011, 39(5): 128-132.
[7] 黄志华, 韩玉阁, 王如竹. 用接触分热阻讨论接触热阻问题[J]. 上海交通大学学报, 2001, 35(8): 1212-1215.
[8] Gopal, V., Whiting, M.J., Chew, J.W. and Mills, S. (2013) Thermal Contact Conductance and Its Dependence on Load Cycling. International Journal of Heat and Mass Transfer, 66, 444-450. [Google Scholar] [CrossRef
[9] Zhu, Z., Zhang, L.W., Wu, Q.K. and Gu, S.D. (2013) An Experi-mental Investigation of Thermal Contact Conductance of Hastelloy C-276 Based on Steady-State Heat Flux Method. International Communications in Heat and Mass Transfer, 41, 63-67. [Google Scholar] [CrossRef
[10] Ding, C. and Wang, R.S. (2012) Thermal Contact Conductance of Stainless Steel-GFRP Interface under Vacuum Environment. Experimental Thermal and Fluid Science, 42, 1-5. [Google Scholar] [CrossRef
[11] 王霖, 刘延俊, 刘镇昌, 秦勇, 葛培琪. 变化的表面传热系数对磨削温度场的影响[J]. 山东大学学报(工学版), 2003, 33(5): 482-485.
[12] Chow, J.H., Zhong, Z.W., Lin, W. and Khoo, L.P. (2015) The Development of a Simple Semi-Empirical Method to Obtain a Predictive Model of the Convective Heat Loss of a Solid Surface of Practical Machine Size by Finite Difference and Experimentation. Applied Thermal En-gineering, 75, 789-799. [Google Scholar] [CrossRef
[13] 申春赟, 杨茉, 王津, 张昆, 张玉文. 圆内开缝圆不同开缝方向自然对流换热[J]. 上海理工大学学报, 2013, 35(5): 425-429.
[14] 孙首群, 朱卫光, 赵玉香. 推力磁轴承转子系统温度场[J]. 上海理工大学学报, 2008(2): 179-184.
[15] Zhao, H.T., Yang, J.G. and Shen, J.H. (2007) Simulation of Thermal Behavior of a CNC Machine Tool Spindle. International Journal of Machine Tools & Manufacture, 47, 1003-1010. [Google Scholar] [CrossRef
[16] Xu, Z.Z., Liu, X.J., Kim, H.K., Shin, J.H. and Lyu, S.K. (2011) Thermal Error Forecast and Performance Evaluation for an Air-Cooling Ball Screw System. International Journal of Machine Tools & Man-ufacture, 51, 605-611. [Google Scholar] [CrossRef
[17] 陈子辰. 热模态理论和机床热态精度控制策略研究[D]: [博士学位论文]. 杭州: 浙江大学, 1989.
[18] Fan, K.G. (2017) Research on the Machine Tool’s Temperature Spectrum and Its Application in a Gear form Grinding Machine. International Journal of Machine Tools & Manufacture, 90, 3841-3850. [Google Scholar] [CrossRef