氧化锆陶瓷的熔融沉积成型研究
Research on Fused Deposition Molding of Zirconia Ceramics
DOI: 10.12677/MS.2020.104035, PDF,    国家自然科学基金支持
作者: 贺庆龙, 张 力, 郭金玉, 徐协文, 周 哲, 刘 鹏, 杨现锋*：长沙理工大学，材料科学与工程学院，湖南 长沙
关键词: 3D打印；螺杆挤出；氧化锆陶瓷；熔融沉积成型；3D Printing； Screw Extrusion； Zirconia Ceramics； Fused Deposition Modeling
摘要: 传统的熔融沉积成型一般采用线材供料，不适合特种陶瓷的3D打印，本研究开发了一种采用螺杆挤出供料的熔融沉积成型方法，适用于高固相含量的颗粒状耗材混合料。本研究优化设计了挤出螺杆的关键参数，采用Polyflow软件对螺杆挤出过程进行模拟，结合实验结果确定了关键打印参数，得到了均匀稳定的挤出线材。采用韦布尔模量分析了打印材料的可靠性，得到了结构致密、晶粒均匀的陶瓷材料，并制备了复杂形状陶瓷部件。
Abstract: Filament is always used in traditional fused deposition molding, which is not suitable for 3D printing of engineering ceramics. A fused deposition modeling method with screw extrusion suit-able for granular feedstock with high solid loading was developed in this study. The key parameters of the extrusion screw were optimized and Polyflow software was used to simulate the screw extrusion process. A uniform and stable extrusion wire was obtained based on the key printing parameters. The reliability of the printed material was analyzed by Weibull modulus. A ceramic material with dense structure and uniform grains was obtained and ceramic components with complex geometry were prepared.
文章引用：贺庆龙, 张力, 郭金玉, 徐协文, 周哲, 刘鹏, 杨现锋. 氧化锆陶瓷的熔融沉积成型研究[J]. 材料科学, 2020, 10(4): 287-295. https://doi.org/10.12677/MS.2020.104035

参考文献

[1] Chen, Z., Li, Z., Li, J., et al. (2019) 3D Printing of Ceramics: A Review. Journal of the European Ceramic Society, 39, 661-687. [Google Scholar] [CrossRef] 
[2] Zocca, A., Colombo, P., Gomes, C.M., et al. (2015) Additive Manufacturing of Ceramics: Issues, Potentialities, and Opportunitie. Journal of the American Ceramic Society, 98, 1983-2001. [Google Scholar] [CrossRef] 
[3] Travitzky, N., Bonet, A., Dermeik, B., et al. (2014) Additive Manufacturing of Ceramic-Based Materials. Advanced Engineering Materials, 16, 729-754. [Google Scholar] [CrossRef] 
[4] 贲玥, 张乐, 魏帅, 等. 3D打印陶瓷材料研究进展[J]. 材料导报, 2016, 30(21): 109-118.
[5] Danforth, S. (1995) Fused Deposition of Ceramics: A New Technique for the Rapid Fabrication of Ceramic Components. Materials Technology, 10, 144-146. [Google Scholar] [CrossRef] 
[6] Steffen, E. and Rainer, G. (2019) Additive Manufacturing of Bioceramic Scaffolds by Combination of FDM and Slip Casting. Journal of the European Ceramic Society, 98.
[7] Crump, S.S. (1992) Apparatus and Method for Creating Three-Dimensional Objects. US Patent.
[8] Mcnulty, T.F., Shanefield, D.J., Danforth, S.C., et al. (1999) Dipersion of Lead Zirconnate Titanate for Fused Deposition of Ceramics. Journal of the American Ceramic Society, 82, 1757-1760. [Google Scholar] [CrossRef] 
[9] 张伟儒, 李伶, 王坤. 先进陶瓷材料研究现状及发展趋势[J]. 新材料产业, 2016 (1): 2-8.
[10] Mohamed, O.A., Masood, S.H. and Bhowmik, J.L. (2015) Optimization of Fused Deposition Modeling Process Parameters: A Review of Current Research and Future Prospects. Advances in Manufacturing, 3, 42-53. [Google Scholar] [CrossRef] 
[11] Lu, X., Lee, Y., Yang, S., et al. (2008) Fabrication of Electromagnetic Crystals by Extrusion Freeforming. Metamaterials, 2, 36-44. [Google Scholar] [CrossRef] 
[12] Bellini, A., Shor, L. and Guceri, S.I. (2005) New Developments in Fused Deposition Modeling of Ceramics. Rapid Prototyping Journal, 11, 214-220. [Google Scholar] [CrossRef] 
[13] Li, J.B., Xie, Z.G., Zhang, X.H., et al. (2010) Study of Metal Powder Extrusion and Accumulating Rapid Prototyping. Key Engineering Materials, 443, 81-86. [Google Scholar] [CrossRef] 
[14] Liu, W., Wen, J.X., Xie, Z.P, et al. (2018) Powder Modification Mechanism, Effects of Binder Compositions on the Thermal Behavior, and the Mechanical Properties of the Ceramic Injection Molded System. Ceramics International, 44, 5646-5651. [Google Scholar] [CrossRef] 

为你推荐