铁路维修工务小车动应力测试
Dynamic Stress Test of Railway Maintenance Works Trolley
摘要: 使用电阻式应变片对新研发的铁路工务维修小车结构强度进行了测试,以检验小车的承载能力。通过有限元计算,确定了小车应力比较大的点,并以此作为应力测试点,共设置14个应力测点,然后使小车通过曲线、接头、道岔等不同的工况,测得各点的应力值。测试结果表明,在0~20 km/h速度范围内,牵引、制动条件下测点处的应力值均低于110 Mpa限定值,低于材料的屈服极限,小车能够满足运营要求。小车通过过接头、道岔等区域时,轮轨的冲击比较大,造成测试的应力结果出现了较大值,所以在实际作业的时候应防止超速。
Abstract:
The resistance strain gauge is used to carry out the field test of the structural strength of the newly developed track maintenance vehicle, so as to check the vehicle bearing capability. Based on the finite element calculation, the point with large stress is determined as the stress test points. Total of 14 stress measuring points are selected. For the vehicle passing through the curve, rail joint and switch sections, the stress state is obtained. The test results indicate that, within the speed range of 0 - 20 km/h, the stress values in test points are less than 110 Mpa in the traction and braking conditions, which means the stress is lower than the material yield limit. The vehicle can satisfy the operating requirements. As it runs in the switch and rail joint, the wheel-rail impact causes larger value of the stress, so over-speed of the vehicle should be prevented.
参考文献
|
[1]
|
谢晨希. 地铁车辆制动管路动应力分析与结构优化[D]: [硕士学位论文]. 成都: 西南交通大学, 2019.
|
|
[2]
|
张珊. 轨道运维车辆转向架构架静应力测试系统研究[D]: [硕士学位论文]. 武汉: 湖北工业大学, 2019.
|
|
[3]
|
沈豪. 新型地铁转向架构架结构分析与测试[D]: [硕士学位论文]. 上海: 上海交通大学, 2009.
|
|
[4]
|
王占河, 郇龙飞. 载重110t铁路货车摇枕疲劳强度分析[J]. 现代制造技术与装备, 2019(11): 95-97+99.
|
|
[5]
|
唐兆, 邬平波, 吴学杰. 机车车辆动应力测试数据分析系统的研究[J]. 机械, 2005(11): 32-34.
|
|
[6]
|
朱文婷. 基于动应力测试的疲劳强度分析软件设计及应用[D]: [硕士学位论文]. 成都: 西南交通大学, 2014.
|
|
[7]
|
李凯. 出口伊朗地铁车辆转向架构架疲劳可靠性研究[D]: [硕士学位论文]. 北京: 北京交通大学, 2013.
|
|
[8]
|
董伟. 电阻应力片粘贴技巧[J]. 山西建筑, 2011, 37(28): 46-48.
|
|
[9]
|
沈观林. 应力电测与传感器技术的新发展及应用[J]. 中国测试, 2011, 37(2): 87-90.
|