用于Deacon反应的Ru基催化剂的研究现状
Recent Progress on Ruthenium-Based Catalysts for Deacon Reaction
DOI: 10.12677/MS.2022.123023, PDF,    科研立项经费支持
作者: 黄雅琦, 刘佳慧, 朱百慧, 卢信清, 马 睿, 朱伟东, 傅仰河*:浙江师范大学含氟新材料研究所,先进催化材料教育部重点实验室,浙江 金华
关键词: Deacon反应Ru基催化剂氯化氢氯气Deacon Reaction Ruthenium-Based Catalyst Hydrogen Chloride Chlorine
摘要: 化工原料氯的大量使用以及氯原子在众多涉氯化工过程中的利用率很低,导致副产氯化氢的产生量显著增长,制约该行业的发展。Deacon反应是一个低能耗、高效率、环境友好可解决大量副产氯化氢的有效途径,其中Ru基催化剂由于活性高、使用寿命长的优势,是目前唯一的氯化氢催化氧化制氯的商品化催化剂。但是,Ru基催化剂也存在成本高和投资大的缺点,如何降低Ru基催化剂的成本,仍是未来需要重点研究的方向。本文主要综述了用于Deacon反应的Ru基催化剂最新的研究进展,介绍了Ru基催化剂的反应机理、性能改进及回收方法,并对其今后的发展方向作了展望。
Abstract: Due to the large use of chemical chlorine and the low utilization rate of chlorine atoms in the chlorination process, the amount of hydrogen chloride as the by-product has increased significantly, restricting the development of the chemical industry. Deacon process is a low-energy, high-efficiency, environmentally friendly and effective way to solve a large amount of by-product hydrogen chloride. Among them, ruthenium-based catalysts are the only commercial catalysts for the oxidation of hydrochloric acid to chlorine due to their high activity and long service life. However, ruthenium-based catalysts also have the disadvantages of high-cost and large investment. How to reduce the cost of Ru-based catalysts is still a research direction that needs to be focused in the future. This review mainly summarizes the latest research progress of Ru-based catalysts for deacon reaction, including the reaction mechanism, performance improvement and recovery methods. The final section of this review paper also proposes the future prospects for Ru-based catalysts.
文章引用:黄雅琦, 刘佳慧, 朱百慧, 卢信清, 马睿, 朱伟东, 傅仰河. 用于Deacon反应的Ru基催化剂的研究现状[J]. 材料科学, 2022, 12(3): 219-226. https://doi.org/10.12677/MS.2022.123023

参考文献

[1] Teschner, D., Farra, R., Yao, L., Schlögl, R., Soerijanto, H., Schomäcker, R., Schmidt, T., Szentmiklósi, L., Amrute, A.P., Mondelli, C., Pérez-Ramírez, J., Novell-Leruth, G. and López, N. (2012) An Integrated Approach to Deacon Chemistry on RuO2-Based Catalysts. Journal of Catalysis, 285, 273-284. [Google Scholar] [CrossRef
[2] López, N., Gómez-Segura, J., Marín, R.P. and Pérez-Ramírez, J. (2008) Mechanism of HCl Oxidation (Deacon Process) over RuO2. Journal of Catalysis, 255, 29-39. [Google Scholar] [CrossRef
[3] Pérez-Ramírez, J., Mondelli, C., Schmidt, T., Schlüter, O.F.K., Wolf, A., Mleczko, L. and Dreier, T. (2011) Sustainable Chlorine Recycling via Catalysed HCl Oxidation: From Fundamentals to Implementation. Energy & Environmental Science, 4, 4786-4799. [Google Scholar] [CrossRef
[4] Zhang, J. (1998) Technology Progress of Hydrogen Chloride Catalytic Oxidation. China Chlor-Alkali, 5, 6-10.
[5] Bechtel, S., Vidakovic-Koch, T. and Sundmacher, K. (2018) Novel Process for the Exergetically Efficient Recycling of Chlorine by Gas Phase Electrolysis of Hydrogen Chloride. Chemical Engineering Journal, 346, 535-548.
[6] Seki, K. (2010) Development of RuO2/Rutile-TiO2 Catalyst for Industrial HCl Oxidation Process. Catalysis Surveys from Asia, 14, 168-175. [Google Scholar] [CrossRef
[7] Jörissen, J., Turek, T. and Weber, R. (2011) Chlorherstellung mit Sauerstoffverzehrkathoden. Energieeinsparung bei der Elektrolyse. Chemie in unserer Zeit, 45, 172-183. [Google Scholar] [CrossRef
[8] Alex, G.O. (1969) The Kel-Chlor Process. Industrial and Engineering Chemistry, 61, 23-26. [Google Scholar] [CrossRef
[9] Bostwick, L.E. (1976) Recovering Chorine from Hydrogen Chloride. Chemical Engineering, 10, 1986-1994.
[10] Motupally, S., Mah, D.T., Freire, F.J. and Weidner, J.W. (1998) Recycling Chlorine from Hydrogen Chloride: A New and Economical Electrolytic Process. Electrochemical Society Interface, 7, 32-36. [Google Scholar] [CrossRef
[11] 赵学军, 柳军, 杨振军. 副产氯化氢制氯气发展现状[J]. 中国氯碱, 2015(9): 1-7.
[12] 黄云浩, 崔丽, 田德永. 氧阴极技术在盐酸电解中的工业化应用[J]. 氯碱工业, 2015, 51(9): 16-17.
[13] Fei, Z.Y., Liu, H.Y., Dai, Y., Ji, W.J., Chen, X., Tang, J.H., Cui, M.F. and Qiao, X. (2014) Efficient Catalytic Oxidation of HCl to Recycle Cl2 over the CuO−CeO2 Composite Oxide Supported on Y Type Zeolite. Chemical Engineering Journal, 257, 273-280. [Google Scholar] [CrossRef
[14] Hammes, M., Valtchev, M., Roth, M.B., Stöwe, K. and Maier, W.F. (2013) A Search for Alternative Deacon Catalysts. Applied Catalysis B: Environmental, 132-133, 389-400. [Google Scholar] [CrossRef
[15] Hammes, M., Soerijanto, H., Schomäcker, R., Valtchev, M., Stöwe, K. and Maier, W.F. (2014) Niobium: Activator and Stabilizer for a Copper-Based Deacon Catalyst. ChemCatChem, 6, 245-254. [Google Scholar] [CrossRef
[16] Wattimena, F. and Sachtler, W.M.H. (1981) Catalyst Research for the Shell Chlorine Process. Studies in Surface Science and Catalysis, 7, 816-827. [Google Scholar] [CrossRef
[17] Hisham, M.W.M. and Benson, S.W. (1995) Thermochemistry of the Deacon Process. Journal of Physical Chemistry, 99, 6194-6198. [Google Scholar] [CrossRef
[18] Pan, H.Y., Minet, R.G., Benson, S.W. and Tsotsis, T.T. (1994) Process for Converting Hydrogen Chloride to Chlorine. Industrial & Engineering Chemistry Research, 33, 2996-3003. [Google Scholar] [CrossRef
[19] Davy, H. (1811) On a Combination of Oxymuriatic Gas and Oxygene Gas. Philosophical Transactions of the Royal Society of London, 101, 155-162. [Google Scholar] [CrossRef
[20] 常培廷, 胡刚石, 韩明汉, 吴勤, 魏飞, 金涌. 两段循环流化床中氯化氢催化氧化制氯气[J]. 过程工程学报, 2006(1): 47-50.
[21] Tseng, H.H., Wey, M.Y., Liang, Y.S. and Chen, K.-H. (2003) Catalytic Removal of SO2, NO and HCl from Incineration Flue Gas over Activated Carbon-Supportde Metal Oxides. Carbon, 41, 1079-1085. [Google Scholar] [CrossRef
[22] Over, H. (2012) Atomic-Scale Understanding of the HCl Oxidation over RuO2, a Novel Deacon Process. The Journal of Physical Chemistry C, 116, 6779-6792. [Google Scholar] [CrossRef
[23] Amrute, A.P., Mondelli, C. and Pérez-Ramírez, J. (2012) Kinetic Aspects and Deactivation Behaviour of Chromia-Based Catalysts in Hydrogen Chloride Oxidation. Catalysis Science & Technol-ogy, 2, 2057-2065. [Google Scholar] [CrossRef
[24] Yao, Z. and Reuter, K. (2017) First-Principles Computational Screening of Dopants to Improve the Deacon Process over RuO2. ChemCatChem, 10, 465-469. [Google Scholar] [CrossRef
[25] Uhm, J.H., Shin, M.Y., Jiang, Z.D. and Chung, J.S. (1999) Sclective Oxidation of H2S to Elemental Sulfur over Chromium Oxide Catalysts. Applied Catalysis B: Environmental, 22, 293-303. [Google Scholar] [CrossRef
[26] Amrute, A.P., Mondelli, C., Schmidt, T., Hauert, R. and Pérez-Ramírez, J. (2013) Industrial RuO2-Based Deacon Catalysts: Carrier Stabilization and Active Phase Content Optimization. ChemCatChem, 5, 748-756. [Google Scholar] [CrossRef
[27] Mondelli, C., Amrute, A.P., Krumeich, F., Schmidt, T. and Pé-rez-Ramírez, J. (2011) Shaped RuO2/SnO2-Al2O3 Catalyst for Large-Scale Stable Cl2 Production by HCl Oxidation. ChemCatChem, 3, 657-660. [Google Scholar] [CrossRef
[28] Amrute, A.P., Mondelli, C., Moser, M., Rosenthal, D., Farra, R., Schuster, M.E., Teschner, D., Schmidt, T. and Pérez-Ramírez, T. (2012) Performance, Structure, and Mechanism of CeO2 in HCl Oxidation to Cl2. Journal of Catalysis, 286, 287-297. [Google Scholar] [CrossRef
[29] Moser, M., Mondelli, C., Schmidt, T., Girgsdies, F., Schuster, M.E., Farra, R., Szentmiklósi, L., Teschner, D. and Pérez-Ramírez, J. (2013) Supported CeO2 Catalysts in Technical form for Sustainable Chlorine Production. Applied Catalysis B: Environmental, 132-133,123-131. [Google Scholar] [CrossRef
[30] Zhaoyang F., Xingxing X., Yong D., Haoyue L., Xian C., Jihai T., Mifen C., Xu Q.(2014) HCl Oxidation for Sustainable Cl2 Recycle over the CexZr1−xO2 Catalysts: Effffects of Ce/Zr Ratio on Activity and Stability. Industrial & Engineering Chemistry Research, 53, 19438-19445. [Google Scholar] [CrossRef
[31] Moser, M., Amrute, A.P. and Pérez-Ramírez, J. (2015) Impact of Feed Impurities on Catalysts for Chlorine Recycling. Applied Catalysis B: Environmental, 162, 602-609. [Google Scholar] [CrossRef
[32] Al Capdevila-Cortada, M., Vilé, G., Teschner, D., Pérez-Ramírez, J. and López, N. (2016) Reactivity Descriptors for Ceria in Catalysis. Applied Catalysis B: Environmental, 197, 299-312. [Google Scholar] [CrossRef
[33] Chen, X., Xu, X., Fei, Z., Xie, X., Lou, J., Tang, J., Cui, M. and Qiao, X. (2016) CeO2 Nanodots Embedded in a Porous Silica Matrix as an Active yet Durable Catalyst for HCl Oxida-tion. Catalysis Science & Technology, 6, 5116-5123. [Google Scholar] [CrossRef
[34] Till, Z., Varga, T., Réti, J. and Chován, T. (2017) Optimization Strategies in a Fixed-Bed Reactor for HCl Oxidation. Industrial & Engineering Chemistry Research, 56, 5352-5359. [Google Scholar] [CrossRef
[35] Amrute, A.P., Krumeich, F., Mondelli, C. and Pérez-Ramírez, J. (2013) Depleted Uranium Catalysts for Chlorine Production. Chemical Science, 4, 2209-2217. [Google Scholar] [CrossRef
[36] Teschner, D., Novell-Leruth, G., Farra, R., et al. (2012) In Situ Surface Coverage Analysis of RuO2-Catalysed HCl Oxidation Reveals the Entropic Origin of Compensation in Heterogeneous Catalysis. Nature Chemistry, 4, 739-745. [Google Scholar] [CrossRef] [PubMed]
[37] Kiyoshi, I., Kouhei, S. and Takuo, H. (2014) The Development of Improved Hydrogen Chloride Oxidation Process. 2004-I, Report 1, Sumitomo Chemical Co., Ltd., Tokyo.
[38] Hevia, M.A.G., Amrute, A.P., Schmidt, T. and Pérez-Ramírez, J. (2010) Transient Mechanistic Study of the Gas-Phase HCl Oxidation to Cl2 on Bulk and Supported RuO2 Catalysts. Journal of Catalysis, 276, 141-151. [Google Scholar] [CrossRef
[39] Shi, J., Hui, F., Yuan, J., Yu, Q., Mei, S., Zhang, Q., Li, J., Wang, W., Yang, J. and Lu, J. (2019) Ru-Ti Oxide Based Catalysts for HCl Oxidation The Favorable Oxygen Species and Influence of Ce Additive. Catalysts, 9, Article No. 108. [Google Scholar] [CrossRef
[40] Shi, J., Li, J., Ma, H., Tu, D., Zhang, Q., Mao, W., Yang, J. and Lu, J. (2021) HCl Catalytic Oxidation over Ru/Ti-Sn Oxide Catalysts: The Influence of Supports Crystal and Surface Structures on Catalytic Performance. Applied Surface Science, 570, Article ID: 151137. [Google Scholar] [CrossRef
[41] Liu, Y., Li, S., Lu, X., Ma, R., Fu, Y., Wang, S., Zhou, L. and Zhu, W. (2021) Insights into the Sintering Resistance of RuO2/TiO2-SiO2 in the Deacon Process: Role of SiO2. Catalysis Science & Technology, 11, 5460-5466. [Google Scholar] [CrossRef
[42] Kondratenko, E.V., Amrute, A.P., Pohl, M.M., Mondelli, C. and Pérez-Ramírez, J. (2013) Superior Activity of Rutile-Supported Ruthenium Nanoparticles for HCl Oxidation. Catalysis Science & Technology, 3, 2555-2558. [Google Scholar] [CrossRef
[43] Gong, Y., Liu, R., Jiang, L., Peng, A., Xu, C., Lu, X., Ma, R., Fu, Y., Zhu, W., Wang, S. and Zhou, L. (2022) Catalyst Development for HCl Oxidation to Cl2 in the Fluorochemical Industry. ACS Catalysis, 12, 1098-1110. [Google Scholar] [CrossRef
[44] 住友化学株式会社. 担载钌的制造方法和氯的制造方法[P]. 中国专利, CN101316656 A. 2008-12-03.
[45] 拜尔材料科学股份公司. 从含钌的担载催化剂材料回收钌的方法[P]. 中国专利, CN101663242 A. 2010-03-03.
[46] 巴斯夫欧洲公司. 从用过的含氧化钌催化剂中回收钌的方法[P]. 中国专利, CN102405298 B. 2014-08-27.