碳纤维复合材料成型工艺的研究进展
Research Progress on the Molding Process of Carbon Fiber Composite Materials
DOI: 10.12677/MS.2022.128092, PDF,    科研立项经费支持
作者: 孙 琳, 苏顺生, 张仁航, 林 鹏：中车青岛四方机车车辆股份有限公司，山东 青岛；张 勇*：中南大学材料科学与工程学院，湖南 长沙
关键词: 碳纤维复合材料；热塑性建筑材料；热固性建筑材料；成型工艺；Carbon Fiber Composite； Thermoplastic Building Materials； Thermosetting Building Materials； Molding Process
摘要: 由于目前的碳纤维复合材料成形技术大多是传统的成型技术，零件和产品需求的差异，形成了不同的成型技术。本文主要介绍了常见的碳纤维复合成型工艺，同时也对常见的快速成型工艺——高温压罐成型、拉挤成型、缠绕成型、以及新型快速成型技术中的自动纤维摊铺成型、超声高速固结成型、激光固结成型、电子束固结成型、真空辅助成型，以及3D打印成型等做出了详细阐述。 Since the current carbon fiber composite molding technology is mostly traditional molding technology, the difference in parts and product requirements has formed different molding technologies. This paper mainly introduces the common carbon fiber composite molding process, and also makes a detailed elaboration on the common rapid prototyping process, such as the high temperature pressure tank, pultrusion, molding, winding and a new type of rapid prototyping technology in the automatic fiber paving molding, forming, laser ultrasonic high-speed consolidation molding consolidation, consolidation molding, vacuum electron beam assisted molding, and 3D printing molding.
文章引用：孙琳, 苏顺生, 张仁航, 林鹏, 张勇. 碳纤维复合材料成型工艺的研究进展[J]. 材料科学, 2022, 12(8): 829-835. https://doi.org/10.12677/MS.2022.128092

参考文献

[1] 徐秋红, 等. 国内碳纤维增强热塑性复合材料研究进展[J]. 工程塑料应用, 2014, 42(7): 122-126.
[2] 杨建校, 等. 低成本高性能碳纤维的研究进展[J]. 高科技纤维与应用, 2016, 41(6): 6-11.
[3] 李建利, 等. 碳纤维的发展现状及开发应用[J]. 成都纺织高等专科学校学报, 2016, 33(2): 158-164.
[4] Ekuase, O., Anjum, N., Eze, V. and Okoli, O. (2022) A Review on the Out-of-Autoclave Process for Composite Manufacturing. Journal of Composites Science, 6, Article No. 172. [Google Scholar] [CrossRef] 
[5] Gogoi, R., Maurya, A. and Manik, G. (2022) A Review on Recent Development in Carbon Fiber Reinforced Polyolefin Composites. Composites Part C: Open Access, 8, Article ID: 100279. [Google Scholar] [CrossRef] 
[6] Esfandiari, P., Silva, J., Novo, P., Nunes, J. and Marques, A. (2022) Production and Processing of Pre-Impregnated Thermoplastic Tapes by Pultrusion and Compression Moulding. Journal of Composite Materials, 56, 1667-1676. [Google Scholar] [CrossRef] 
[7] 宋燕利, 杨龙, 郭巍, 等. 面向汽车轻量化应用的碳纤维复合材料关键技术[J]. 材料导报, 2016, 30(17): 16-25.
[8] 于天淼, 高华兵, 王宝铭, 等. 碳纤维增强热塑性复合材料成型工艺的研究进展[J]. 工程塑料应用, 2018, 46(4): 139-144.
[9] Novo, P.J., et al. (2016) Pultrusion of Fibre Reinforced Thermoplastic Pre-Impregnated Material. Composites Part B: Engineering, 89, 328-339. [Google Scholar] [CrossRef] 
[10] Gabrion, X., et al. (2016) About the Thermomechanical Behaviour of a Carbon Fibre Reinforced High-Temperature Thermoplastic Composite. Composites Part B: Engineering, 95, 386-394. [Google Scholar] [CrossRef] 
[11] Romagna, J., et al. (1995) Thermoplastic Filament Winding—An Experimental Investigation of the On-Line Consolidation of Poly(ether imide) Fit Performs. Composites Manufacturing, 6, 205-210. [Google Scholar] [CrossRef] 
[12] 宋绪丁, 庞利沙. 碳纤维树脂基复合材料及成型工艺与应用研究进展[J]. 包装工程, 2021, 42(14): 81-91.
[13] 刘强. 基于汽车外饰零件碳纤维成型工艺研究[J]. 汽车维修, 2021(3): 4-8.
[14] Thieleke, P. and Bonten, C. (2020) Influence of the Fiber Preheating in In-Situ Pultrusion of Continuous Fiber-Reinforced Thermoplastic Profiles. AIP Conference Proceedings, 2289, Article ID: 020054. [Google Scholar] [CrossRef] 
[15] Budiy Antoro, C., Rochardjo, H. and Nugroho, G. (2020) Effects of Processing Variables of Extrusion-Pultrusion Method on the Impregnation Quality of Thermoplastic Composite Filaments. Polymers, 12, Article No. 2833. [Google Scholar] [CrossRef] [PubMed]
[16] 张超, 黄勇. 聚丙烯腈基碳纤维增强热塑性复合材料成型工艺及应用[J]. 化工与医药工程, 2021, 42(1): 59-63.
[17] 方立. 连续纤维增强热塑性复合材料制备及其性能的研究[D]: [博士学位论文]. 上海: 华东理工大学, 2012.
[18] Costa, P.D., et al. (2012) A Review of Welding techniques for Thermoplastic Composites in Aerospace Applications. Journal of Aerospace Technology & Management, 4, 255-265. [Google Scholar] [CrossRef] 
[19] 卓鹏. 热塑性复合材料超声焊接技术[J]. 航空制造技术, 2012(18): 92-95.
[20] Beyeler, E., et al. (1988) Experimental Investigation of Laser-Assisted Thermoplastic Tape Consolidation. Journal of Thermoplastic Composite Materials, 1, 107-121. [Google Scholar] [CrossRef] 
[21] Klein, R. (2012) Laser Welding of Plastics. Wiley VCH, Weinheim, 1-20. [Google Scholar] [CrossRef] 
[22] 李柏松, 等. 电子束固化树脂基复合材料[J]. 航空制造技术, 2002(9): 30-33.
[23] 王晓洁, 等. 电子束固化复合材料技术[J]. 纤维复合材料, 2001(4): 47-49.
[24] 朱苗, 高丽红, 刘刚, 等. 民用飞机VARI碳纤维复合材料性能研究[J]. 航空科学技术, 2017, 28(10): 35-39.
[25] Yu, T.-M., Gao, H.-B., Wang, B.-M., et al. (2018) Research Progress on Forming Process of Carbon Fiber Reinforced Thermoplastic Composites. Engineering Plastics Application, 46, 139-144.

为你推荐