3D打印地质聚合物复合材料研究进展
Research Progress of 3D Printing Geopolymer Composites Materials
DOI: 10.12677/HJCE.2023.124055, PDF,   
作者: 胡雪婷, 刘 俊, 李 瑜:西京学院,陕西省混凝土结构安全与耐久性重点实验室,陕西 西安
关键词: 3D打印增材制造地质聚合物3D Printing Additive Manufacturing Geopolymer
摘要: 3D打印技术的应用有望引领工业革命4.0,颠覆经济并提供设计定制。建筑行业正在迅速赶上这种现代技术,生产混凝土3D打印机,以提供健康的工作环境,实现经济独立和建筑自由。地质聚合物被发现是建筑行业中用于3D打印水泥材料的有效替代品,这可能有助于使其更加环保。本文全面回顾了打印工艺、性能要求和常见的3D打印混凝土技术。利用地质聚合物作为当今新兴环保混凝土化合物的合适混凝土材料,用于现代建筑。文章还强调了用于3D打印的地质聚合物复合材料而必须克服的实际问题或潜在挑战。
Abstract: The application of 3D printing technology is expected to lead the industrial revolution 4.0, subvert the economy and provide design customization. The construction industry is rapidly catching up with this modern technology and producing concrete 3D printers to provide a healthy working environment and achieve economic independence and building freedom. Geopolymers have been found to be effective substitutes for 3D printing cement materials in the construction industry, which may help to make them more environmentally friendly. This paper comprehensively reviews the printing process, performance requirements, and common 3D printing concrete technology. Geopolymer is used as a suitable concrete material for the emerging environmental protection concrete compound in modern buildings. The article also highlights the practical problems or potential challenges that must be overcome for geopolymer composites used for 3D printing.
文章引用:胡雪婷, 刘俊, 李瑜. 3D打印地质聚合物复合材料研究进展[J]. 土木工程, 2023, 12(4): 499-507. https://doi.org/10.12677/HJCE.2023.124055

参考文献

[1] Amran, M., et al. (2022) 3D-Printable Alkali-Activated Concretes for Building Applications: A Critical Review. Construction and Building Materials, 319, Article ID: 126126.
[Google Scholar] [CrossRef
[2] du Plessis, A., et al. (2021) Biomimicry for 3d Concrete Printing: A Review and Perspective. Additive Manufacturing, 38, Article ID: 101823.
[Google Scholar] [CrossRef
[3] Lim, S., et al. (2012) Developments in Construction-Scale Additive Manufacturing Processes. Automation in Construction, 21, 262-268.
[Google Scholar] [CrossRef
[4] Le, T.T., et al. (2012) Hardened Properties of High-Performance Printing Concrete. Cement and Concrete Research, 42, 558-566.
[Google Scholar] [CrossRef
[5] Tay, Y.W.D., et al. (2017) 3D Printing Trends in Building and Construction Industry: A Review. Virtual and Physical Prototyping, 12, 261-276.
[Google Scholar] [CrossRef
[6] Qaidi, S.M.A., et al. (2022) Rubberized Geopolymer Composites: A Comprehensive Review. Ceramics International, 48, 24234-24259.
[Google Scholar] [CrossRef
[7] Aisheh, Y.I.A., Atrushi, D.S., Akeed, M.H., Qaidi, A. and Tayeh, B.A. (2022) Influence of Steel Fibers and Microsilica on the Mechanical Properties of Ultra-High-Performance Geopolymer Concrete (UHP-GPC). Case Studies in Construction Materials, 17, e01245.
[Google Scholar] [CrossRef
[8] Bos, F., Wolfs, R., Ahmed, Z. and Salet, T. (2016) Additive Manufacturing of Concrete in Construction: Potentials and Challenges of 3D Concrete Printing. Virtual and Physical Prototyping, 11, 209-225.
[Google Scholar] [CrossRef
[9] Brannon, J.P., et al. (2020) Teaching Crystallography by Determining Small Molecule Structures and 3-D Printing: An Inorganic Chemistry Laboratory Module. Journal of Chemical Education, 97, 2273-2279.
[Google Scholar] [CrossRef
[10] Tramontin Souza, M., et al. (2021) Role of Temperature in 3D Printed Geopolymers: Evaluating Rheology and Buildability. Materials Letters, 293, Article ID: 129680.
[Google Scholar] [CrossRef
[11] Muthukrishnan, S., Ramakrishnan, S. and Sanjayan, J. (2020) Effect of Microwave Heating on Interlayer Bonding and Buildability of Geopolymer 3D Concrete Printing. Construction and Building Materials, 265, Article ID: 120786.
[Google Scholar] [CrossRef
[12] Ma, G., Li, Z., Wang, L. and Bai, G. (2019) Micro-Cable Reinforced Geopolymer Composite for Extrusion-Based 3D Printing. Materials Letters, 235, 144-147.
[Google Scholar] [CrossRef
[13] Wangler, T., Roussel, N., Bos, F.P., Salet, T.A. and Flatt, R.J. (2019) Digital Concrete: A Review. Cement and Concrete Research, 123, Article ID: 105780.
[Google Scholar] [CrossRef
[14] Aisheh, Y.I.A., et al. (2022) Influence of Polypropylene and Steel Fibers on the Mechanical Properties of Ultra-High-Performance Fiber-Reinforced Geopolymer Concrete. Case Studies in Construction Materials, 17, e01234.
[Google Scholar] [CrossRef
[15] Paul, S.C., van Zijl, G.P.A.G., Tan, M.J. and Gibson, I. (2018) A Review of 3D Concrete Printing Systems and Materials Properties: Current Status and Future Research Prospects. Rapid Prototyping Journal, 24, 784-798.
[Google Scholar] [CrossRef
[16] Marvila, M.T., et al. (2021) Performance of Geopolymer Tiles in High Temperature and Saturation Conditions. Construction and Building Materials, 286, Article ID: 122994.
[Google Scholar] [CrossRef
[17] Mechtcherine, V., et al. (2020) Extrusion-Based Additive Manufacturing With Cement-Based Materials—Production Steps, Processes, and Their Underlying Physics: A Review. Cement and Concrete Research, 132, Article ID: 106037.
[Google Scholar] [CrossRef
[18] Qaidi, S.M.A., Tayeh, B.A., Isleem, H.F., de Azevedo, A.R.G., Ahmed, H.U. and Emad, W. (2022) Sustainable Utilization of Red Mud Waste (Bauxite Residue) and Slag for the Production of Geopolymer Composites: A Review. Case Studies in Construction Materials, 16, e00994.
[Google Scholar] [CrossRef
[19] Qaidi, S.M.A., Dinkha, Y.Z., Haido, J.H., Ali, M.H. and Tayeh, B.A. (2021) Engineering Properties of Sustainable Green Concrete Incorporating Eco-Friendly Aggregate of Crumb Rubber: A Review. Journal of Cleaner Production, 324, Article ID: 129251.
[Google Scholar] [CrossRef
[20] Qaidi, S.M.A. and Al-Kamaki, Y.S.S. (2021) State-of-the-Art Review: Concrete Made of Recycled Waste PET as Fifine Aggregate. The Journal of Duhok University, 23, 412-429.
[Google Scholar] [CrossRef
[21] Gosselin, C., et al. (2016) Large-Scale Printing of Ultra-High Performance Concrete—A New Processing Route for Architects and Builders. Materials & Design, 100, 102-109.
[Google Scholar] [CrossRef
[22] Xiao, J., et al. (2021) Large-Scale 3D Printing Concrete Technology: Current Status and Future Opportunities. Cement and Concrete Composites, 122, Article ID: 104115.
[Google Scholar] [CrossRef
[23] Han, X., Yan, J., Liu, M., Huo, L. and Li, J. (2022) Experimental Study on Large-Scale 3D Printed Concrete Walls under Axial Compression. Automation in Construction, 133, Article ID: 103993.
[Google Scholar] [CrossRef
[24] Daungwilailuk, T., Pheinsusom, P. and Pansuk, W. (2021) Uniaxial Load Testing of Large-Scale 3d-Printed Concrete Wall and Finite-Element Model Analysis. Construction and Building Materials, 275, Article ID: 122039.
[Google Scholar] [CrossRef
[25] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Challenges.
[26] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Applications. Preprints.
[Google Scholar] [CrossRef
[27] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Cost Assessment.
[28] Davidovits, J. (1991) Geopolymers: Inorganic Polymeric New Materials. Journal of Thermal Analysis, 37, 1633-1656.
[Google Scholar] [CrossRef
[29] Ahmed, H.U., et al. (2021) Compressive Strength of Sustainable Geopolymer Concrete Composites: A State-of-the-Art Review. Sustainability, 13, Article No. 13502.
[Google Scholar] [CrossRef
[30] Liang, Z., Peng, X. and Wang, H. (2023) The Influence of Aspect Ratio of Steel Fibers on the Conductive and Mechanical Properties of Compound Cement Reactive Powder Concrete. Coatings, 13, 331.
[Google Scholar] [CrossRef
[31] Aslam, F., et al. (2022) Evaluating the Influence of Fly Ash and Waste Glass on the Characteristics of Coconut Fibers Reinforced Concrete. Structural Concrete.
[Google Scholar] [CrossRef
[32] Zhang, P., Wang, K., Li, Q., Wang, J. and Ling, Y. (2020) Fabrication and Engineering Properties of Concretes Based on Geopolymers/alkali-Activated Binders—A Review. Journal of Cleaner Production, 258, Article ID: 120896.
[Google Scholar] [CrossRef
[33] Mechtcherine, V., et al. (2018) 3D-Printed Steel Reinforcement for Digital Concrete Construction: Manufacture, Mechanical Properties and Bond Behaviour. Construction and Building Materials, 179, Article ID: 125-137.
[Google Scholar] [CrossRef
[34] Mendes, B.C., et al. (2021) Application of Eco-Friendly Alternative Activators in Alkali-Activated Materials: A Review. Journal of Building Engineering, 35, Article ID: 102010.
[Google Scholar] [CrossRef
[35] Marvila, M.T., et al. (2021) Mechanical, Physical and Durability Properties of Activated Alkali Cement Based on Blast Furnace Slag as a Function of %Na2O. Case Studies in Construction Materials, 15, e00723.
[Google Scholar] [CrossRef
[36] Gökçe, H.S., Tuyan, M. and Nehdi, M.L. (2021) Alkali-Activated and Geopolymer Materials Developed Using Innovative Manufacturing Techniques: A Critical Review. Construction and Building Materials, 303, Article ID: 124483.
[Google Scholar] [CrossRef
[37] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Durability Properties.
[38] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Hardened Properties.
[39] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Fresh Properties. Preprints.
[Google Scholar] [CrossRef
[40] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Hydration and Microstructure.
[41] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Mixture Design.
[42] Qaidi, S.M.A. (2022) Ultra-High-Performance Fiber-Reinforced Concrete: Principles and Raw Materials.
[43] Tibaut, A., Rebolj, D. and Nekrep Perc, M. (2016) Interoperability Requirements for Automated Manufacturing Systems in Construction. Journal of Intelligent Manufacturing, 27, 251-262.
[Google Scholar] [CrossRef
[44] Xia, M. and Sanjayan, J. (2016) Method of Formulating Geopolymer for 3D Printing for Construction Applications. Materials & Design, 110, 382-390.
[Google Scholar] [CrossRef
[45] Lim, S, et al. (2011) Development of a Viable Concrete Printing Process. Proceedings of the 28th ISARC, Seoul, 29 June-2 July 2011, 665-670.
[Google Scholar] [CrossRef
[46] Zhang, J. and Khoshnevis, B. (2013) Optimal Machine Operation Planning for Construction by Contour Crafting. Automation in Construction, 29, 50-67.
[Google Scholar] [CrossRef
[47] Xu, G., Shen, H., Zhu, Y., Chen, F. and Li, X. (2022) 3D Reconstruction of AGS Friction Disk Based on Robust Active-Contour Concentric Conics. Measurement, 188, Article ID: 110582.
[Google Scholar] [CrossRef
[48] Gajny, L., et al. (2022) Fast Quasi-Automated 3D Reconstruction of Lower Limbs From Low Dose Biplanar Radiographs Using Statistical Shape Models and Contour Matching. Medical Engineering & Physics, 101, Article ID: 103769.
[Google Scholar] [CrossRef] [PubMed]
[49] Wang, W., Shen, A., Lyu, Z., He, Z. and Nguyen, K.T. (2021) Fresh and Rheological Characteristics of Fiber Reinforced Concrete—A Review. Construct. Construction and Building Materials, 296, Article ID: 123734.
[Google Scholar] [CrossRef
[50] Lao, W., Li, M. and Tjahjowidodo, T. (2021) Variable-Geometry Nozzle for Surface Quality Enhancement in 3D Concrete Printing. Additive Manufacturing, 37, Article ID: 101638.
[Google Scholar] [CrossRef
[51] Panda, B. and Tan, M.J. (2019) Rheological Behavior of High Volume Fly Ash Mixtures Containing Micro Silica for Digital Construction Application. Materials Letters, 237, 348-351.
[Google Scholar] [CrossRef
[52] Lim, J.H., Panda, B. and Pham, Q.-C. (2018) Improving Flexural Characteristics of 3D Printed Geopolymer Composites With IN-Process Steel Cable Reinforcement. Construction and Building Materials, 178, 32-41.
[Google Scholar] [CrossRef
[53] Panda, B. and Tan, M.J. (2018) Experimental Study on Mix Proportion and Fresh Properties of Fly Ash Based Geopolymer for 3D Concrete Printing. Ceramics International, 44, 10258-10265.
[Google Scholar] [CrossRef
[54] Panda, B., Unluer, C. and Tan, M.J. (2018) Investigation of the Rheology and Strength of Geopolymer Mixtures for Extrusion-Based 3D Printing. Cement and Concrete Composites, 94, 307-314.
[Google Scholar] [CrossRef
[55] Tao, Y., et al. (2022) Mechanical and Microstructural Properties of 3D Printable Concrete in the Context of the Twin-Pipe Pumping Strategy. Cement and Concrete Composites, 125, Article ID: 104324.
[Google Scholar] [CrossRef
[56] Raval, A.D. and Patel, C.G. (2022) Estimation of Interface Friction and Concrete Boundary Layer for 3D Printable Concrete Pumping. Materials Today: Proceedings, 57, 664-669.
[Google Scholar] [CrossRef
[57] Choi, M.S., Kim, Y.J. and Kim, J.K. (2014) Prediction of Concrete Pumping Using Various Rheological Models. International Journal of Concrete Structures and Materials, 8, 269-278.
[Google Scholar] [CrossRef
[58] Kwon, S.H., Jang, K.P., Kim, J.H. and Shah, S.P. (2016) State of the Art on Prediction of Concrete Pumping. International Journal of Concrete Structures and Materials, 10, 75-85.
[Google Scholar] [CrossRef
[59] Buswell, R.A., De Silva, W.L., Jones, S.Z. and Dirrenberger, J. (2018) 3D Printing Using Concrete Extrusion: A Roadmap for Research. Cement and Concrete Research, 112, 37-49.
[Google Scholar] [CrossRef
[60] Bos, F.P., Kruger, P.J., Lucas, S.S. and Van Zijl, G.P.A.G. (2021) Juxtaposing Fresh Material Characterisation Methods for Buildability Assessment of 3D Printable Cementitious Mortars. Cement and Concrete Composites, 120, Article ID: 104024.
[Google Scholar] [CrossRef
[61] Alghamdi, H., Nair, S.A.O. and Neithalath, N. (2019) Insights into Material Design, Extrusion Rheology, and Properties of 3d-Printable Alkali-Activated Fly Ash-Based Binders. Materials & Design, 167, Article ID: 107634.
[Google Scholar] [CrossRef
[62] Panda, B., Unluer, C. and Tan, M.J. (2019) Extrusion and Rheology Characterization of Geopolymer Nanocomposites Used in 3D Printing. Composites Part B: Engineering, 176, Article ID: 107290.
[Google Scholar] [CrossRef
[63] Palacios, M. and Puertas, F. (2005) Effect of Superplasticizer and Shrinkage-Reducing Admixtures on Alkali-Activated Slag Pastes and Mortars. Cement and Concrete Research, 35, 1358-1367.
[Google Scholar] [CrossRef
[64] Şahin, H.G. and Mardani-Aghabaglou, A. (2022) Assessment of Materials, Design Parameters and Some Properties of 3D Printing Concrete Mixtures; a State-of-the-Art Review. Construction and Building Materials, 316, Article ID: 125865.
[Google Scholar] [CrossRef
[65] Bílek Jr., V., Kalina, L., Novotný, R., et al. (2016) Some Issues of Shrinkage-Reducing Admixtures Application in Alkali-Activated Slag Systems. Materials, 9, 462.
[Google Scholar] [CrossRef] [PubMed]
[66] Roussel, N. (2018) Rheological Requirements for Printable Concretes. Cement and Concrete Research, 112, 76-85.
[Google Scholar] [CrossRef
[67] Jacquet, Y., Perrot, A. and Picandet, V. (2021) Assessment of Asymmetrical Rheological Behavior of Cementitious Material for 3D Printing Application. Cement and Concrete Research, 140, 106305.
[Google Scholar] [CrossRef
[68] Zhang, D.-W., Wang, D.-M., Lin, X.-Q. and Zhang, T. (2018) The Study of the Structure Rebuilding and Yield Stress of 3D Printing Geopolymer Pastes. Construction and Building Materials, 184, 575-580.
[Google Scholar] [CrossRef
[69] Nematollahi, B., Xia, M., Bong, S.H. and Sanjayan, J. (2019) Hardened Properties of 3D Printable ‘One-Part’ Geopolymer for Construction Applications. In: Wangler, T. and Flatt, R., Eds., First RILEM International Conference on Concrete and Digital Fabrication—Digital Concrete 2018. DC 2018. RILEM Bookseries, Vol. 19, Springer, Cham, 190-199.
[Google Scholar] [CrossRef
[70] Zhong, J., Zhou, G.X., He, P.G., et al. (2017) 3D Printing Strong and Conductive Geo-Polymer Nanocomposite Structures Modified by Graphene Oxide. Carbon, 117, 421-426.
[Google Scholar] [CrossRef
[71] Panda, B., Ruan, S., Unluer, C. and Tan, M.J. (2020) Investigation of the Properties of Alkali-Activated Slag Mixes Involving the Use of Nanoclay and Nucleation Seeds for 3D Printing. Composites Part B: Engineering, 186, Article ID: 107826.
[Google Scholar] [CrossRef