变刚度复合材料螺旋弹簧失效模式分析与优化设计
Failure Mode Analysis and Optimization Design of Composite Helical Spring with Nonlinear Stiffness
摘要: 为了揭示变刚度复合材料螺旋弹簧的失效模式并优化其可靠性，针对性地提出阶梯型和包夹型两种方案。分别采用碳纤维和玻璃纤维预浸料制备两种铺层的变刚度复合材料螺旋弹簧样件。通过台架试验对上述四种弹簧样件进行性能试验。根据试验结果，铺层的连续和间断特征决定了簧丝的应力分布状态并最终引起相应的失效模式，阶梯型铺层和包夹型铺层的主要失效模式分别为层间分层和纤维断裂，且阶梯型玻璃纤维样件具有最佳的可靠性。基于失效模式分析结果，采用遗传算法对阶梯型玻璃纤维变刚度复合材料螺旋弹簧进行可靠性优化设计，通过仿真验证了优化设计效果。上述工作可为变刚度复合材料螺旋弹簧的工程化应用提供参考。
Abstract: In order to reveal the failure mode of nonlinear stiffness composite helical spring and optimize its reliability, two schemes of stepped type and sandwich type are put forward pertinently. Using car-bon fiber and glass fiber prepregs to prepare two kinds of nonlinear stiffness composite helical spring samples. The performance of four kinds of springs is tested by bench test. According to the test results, the continuous and discontinuous characteristics of the ply, which eventually lead to the corresponding failure mode, determine the stress distribution of the spring wire. The main fail-ure modes of stepped ply and sandwich-type ply are delamination and fiber breakage respectively. And the stepped glass fiber sample has the best reliability. Based on the results of failure analysis, the reliability optimization design of stepped glass fiber composite helical spring is carried out by genetic algorithm. The optimization design effect is verified by simulation. The above work can pro-vide reference for engineering application of nonlinear stiffness composite helical spring.
文章引用：何俊, 柯俊, 刘利杰, 杨寅泽. 变刚度复合材料螺旋弹簧失效模式分析与优化设计[J]. 建模与仿真, 2023, 12(3): 1769-1782. https://doi.org/10.12677/MOS.2023.123164

参考文献

[1] Jancirani, J. and Assarudeen, H. (2015) A Review on Structural Analysis and Experimental Investigation of Fiber Reinforced Composite Leaf Spring. Journal of Reinforced Plastics and Composites, 34, 95-100. [Google Scholar] [CrossRef] 
[2] Ke, J., Wu, Z.-Y., Chen, X.-Y. and Ying, Z.-P. (2019) A Review on Material Selection, Design Method and Performance Investigation of Composite Leaf Springs. Composite Structures, 226, Arti-cle ID: 111277. [Google Scholar] [CrossRef] 
[3] Ke, J., Wu, Z.-Y., Liu, Y.-S., Xiang, Z. and Hu, X.-D. (2020) De-sign Method, Performance Investigation and Manufacturing Process of Composite Helical Springs: A Review. Composite Structures, 252, Article ID: 112747. [Google Scholar] [CrossRef] 
[4] Chiu, C.-H., Hwan, C.-L., Tsai, H.-S. and Lee, W.-P. (2007) An Experimental Investigation into the Mechanical Behaviors of Helical Composite Springs. Composite Structures, 77, 331-340. [Google Scholar] [CrossRef] 
[5] Arularasan, R. and Sabapathy, Y.K. (2014) Fabrication and Testing of FRP Open Coil Springs. Applied Mechanics & Materials, 592-594, 1065-1069. [Google Scholar] [CrossRef] 
[6] Wu, L., Chen, L., et al. (2020) Carbon Fiber Com-posite Multistrand Helical Springs with Adjustable Spring Constant: Design and Mechanism Studies. Journal of Materials Re-search and Technology, 9, 5067-5076. [Google Scholar] [CrossRef] 
[7] Kim, S.J., Shin, J., et al. (2021) Circular Braided Glass Fiber/Epoxy Composites with Helical Architecture (Coil Spring) Fabricated by Plaster-Sacrificial Compression Molding for Structural Au-tomotive Applications. Journal of Applied Polymer Science, 138, e50405. [Google Scholar] [CrossRef] 
[8] Jiang, Q., Qiao, Y., et al. (2021) Composite Helical Spring with Skin-Core Structure: Structural Design and Compression Property Evaluation. Polymer Composites, 42, 1292-1304. [Google Scholar] [CrossRef] 
[9] Asiri, S. (2022) Mechanical Be-havior of Helical Spring Made of Composite with and without Material Property Grading under Stable Load. Journal of Nano-materials, 2022, Article ID: 9652966. [Google Scholar] [CrossRef] 
[10] Ke, J., Xu, J., Wu, Z. and Ying, Z. (2022) A Theoretical Model Used for Stiffness Matching Design and Structure Optimization of Composite Helical Spring with Nonlinear Stiffness. Journal of the Brazilian Society of Mechanical Sciences and Engineering, 44, Article No. 142. [Google Scholar] [CrossRef] 
[11] 仲济伦. 轿车用纤维织物树脂复合材料悬架弹簧的正向设计及其性能研究[D]: [硕士学位论文]. 长春: 吉林大学, 2017.
[12] 詹博文, 孙凌玉, 黄彬城, 等. 车用复合材料螺旋弹簧的设计与优化[J]. 北京航空航天大学学报, 2018, 44(7): 1520-1527.
[13] Talreja, R. (1987) Fatigue of Composite Materials. CRC Press, Boca Raton.
[14] 王耀先. 复合材料力学与结构设计[M]. 上海: 华东理工大学出版社, 2012.
[15] 沈真. 复合材料及其结构疲劳、损伤和断裂研究概况[J]. 复合材料学报, 1990, 7(2): 55-63.
[16] Fan, C., Jar, P.-Y.B. and Cheng, J.J.R. (2008) Cohesive Zone with Continuum Damage Properties for Simulation of Delamination Development in Fibre Com-posites and Failure of Adhesive Joints. Engineering Fracture Mechanics, 75, 3866-3880. [Google Scholar] [CrossRef] 
[17] Benzeggagh, M.L. and Kenane, M. (1996) Measurement of Mixed-Mode Delamination Fracture Toughness of Unidirectional Glass/Epoxy Composites with Mixed-Mode Bending Appa-ratus. Composites Science and Technology, 56, 439-449. [Google Scholar] [CrossRef] 
[18] Zhao, Z., Liu, P., Chen, C., Zhang, C. and Li, Y. (2019) Modeling the Transverse Tensile and Compressive Failure Behavior of Triaxially Braided Composites. Composites Science and Technology, 172, 96-107. [Google Scholar] [CrossRef] 

为你推荐