GDX500包装机内衬加速轮改造

Improvement of GDX500 Packaging Machine Lining Acceleration Wheel

摘要: GDX500是我公司从意大利引进的高速软盒卷烟包装设备，生产速度最高达500包/分钟，是目前我厂生产软盒“玉溪”卷烟产品的主要机型之一。在烟草行业“提质创新，降耗增效”的背景下，对GDX500生产工艺流程各个环节的分析，以及对GDX500生产过程中主要故障的统计分析，找到影响产品质量和原辅材料消耗的主要原因。通过统计分析发现GDX500包装机内衬纸加速轮磨损导致的故障对内衬纸的消耗影响十分严重。通过增加弹性元件完成对加速轮磨损的补偿，有效地解决了由于加速轮磨损导致内衬纸下纸阻塞的故障。将铝箔纸的阻塞率降低了94.23%，降低了内衬纸消耗，提高了卷烟包装质量。

Abstract: GDX500 is a high speed soft box cigarette packaging equipment introduced by our company from Italy. The production speed is up to 500 packs/min. It is one of the main models of soft box “Yuxi” cigarette products produced by our factory at present. Under the background of “improving quality and innovation, reducing consumption and increasing efficiency” in the tobacco industry, the main reasons affecting product quality and raw and auxiliary material consumption are found by analyzing each link of GDX500 production process and statistical analysis of main faults in the production process of GDX500. Through statistical analysis, it is found that the failure caused by the abrasion of the inner lining paper accelerating wheel of GDX500 packaging machine has a serious impact on the consumption of inner lining paper. By adding an elastic element to compensate for the wear of the accelerating wheel, the blockage of the inner lining paper caused by the wear of the accelerating wheel is effectively solved. Blocking rate of aluminum foil is reduced 94.23%, reducing inner paper consumption and improving cigarette packaging quality.