电子束选区熔化增材制造多点同步测温系统
Multi-Point Synchronous Temperature Measurement System for Electron Beam Selective Melting Additive Manufacturing
摘要: 针对电子束选区熔化增材制造过程中扫描速度及温度变化快的特点,设计了一种多点同步测温系统。选取K型热电偶、PIC18F26K80单片机设计了温度采集模块,通过ADM2587E构建了多个温度采集模块与上位机之间的RS-485通信网络,采用LabVIEW软件设计了上位机软件。基于模块化设计、独立单片机A/D转换、RS-485组网和上位机广播命令等技术实现了多点同步温度采集,同步采集误差不高于0.28 μs。试验测试表明,该系统能够实现9点同步测温,满足电子束增材制造过程中多点、高速、同步采集的要求。
Abstract: Aiming at the characteristics of fast scanning speed and temperature change during the additive manufacturing process of electron beam selective melting, a multipoint simultaneous temperature measurement system was designed. The K-type thermocouple and PIC18F26K80 microcontroller were selected to design the temperature acquisition module, the RS-485 communication network between multiple temperature acquisition modules and the host computer was constructed by ADM2587E, and the host computer software was designed by Lab-VIEW software. Based on the modular design, independent microcontroller A/D conversion, RS-485 networking and host computer broadcasting commands and other technologies to achieve multipoint synchronous temperature acquisition, synchronous acquisition deviation time does not exceed 0.28 μs. Experimental tests show that the system can achieve 9-point synchronous temperature measurement, to meet the requirements of the e-beam additive manufacturing process of multipoint, highspeed synchronous acquisition.
文章引用:李子硕, 刘方军, 张伟, 张宇琦, 王亚丹, 张贺栋, 霍玮. 电子束选区熔化增材制造多点同步测温系统[J]. 传感器技术与应用, 2023, 11(6): 464-476. https://doi.org/10.12677/JSTA.2023.116053

参考文献

[1] 郭超, 张平平, 林峰. 电子束选区熔化增材制造技术研究进展[J/OL]. 工业技术创新, 2017, 4(4): 6-14. [Google Scholar] [CrossRef
[2] 彭徽, 陶申, 陈博, 等. 电子束选区熔化(SEBM)增材制造高温合金研究进展[J]. 中国材料进展, 2022, 41(4): 252-267.
[3] Koerner, C. (2016) Additive Manufacturing of Metallic Components by Selective Electron Beam Melting—A Review. International Materials Reviews, 61, 361-377. [Google Scholar] [CrossRef
[4] Sing, S.L., An, J., Yeong, W.Y., et al. (2016) Laser and Electron-Beam Powder-Bed Additive Manufacturing of Metallic Implants: A Review on Processes, Materials and De-signs. Journal of Orthopaedic Research, 34, 369-385. [Google Scholar] [CrossRef] [PubMed]
[5] 冉江涛, 赵鸿, 高华兵, 等. 电子束选区熔化成形技术及应用[J/OL]. 航空制造技术, 2019, 62(Z1): 46-57. [Google Scholar] [CrossRef
[6] 王丹. 高能束流焊接温度场的测量研究[D]: [硕士学位论文]. 武汉: 华中科技大学, 2007.
[7] 张朴, 孔力, 刘文中, 等. 电子束焊接温度场实时监测系统设计[J]. 工业仪表与自动化装置, 2008(5): 20-22.
[8] 刘小群. 一种基于LabVIEW的焊接温度监测系统的设计[J/OL]. 机电一体化, 2016, 22(10): 45-47. [Google Scholar] [CrossRef
[9] 商长洋, 潘金芝, 文思静, 等. 电阻钎焊焊接温度高速采集装置及采集方法[J/OL]. 热加工工艺, 2020, 49(5): 155-158. [Google Scholar] [CrossRef
[10] 高智慧, 刘学平, 占涛. 基于K型热电偶的多路温控系统的研究[J/OL]. 机械设计与制造, 2011(4): 7-9. [Google Scholar] [CrossRef
[11] 罗万象, 刘洪祥, 赵玉珠, 等. 七种标准型热电偶特性曲线的高精度拟合[J]. 石油大学学报(自然科学版), 1995(5): 102-106.
[12] 蒋雪昀. 基于RS-485总线的远程数据采集模块的构建设计[J]. 中小企业管理与科技, 2022(3): 159-164.