异步上胶在卷接机组水松纸涂胶中的应用与分析

Application and Analysis of Asynchronous Gluing in Hydropine Paper Gluing in Winding Unit

摘要: 本文论述了同步上胶和异步上胶的工作原理及在卷接机组中的应用，全面阐述了异步上胶在实际应用中的广度和深度。通过将水松纸、胶水从上胶过程中剥离开来，并进行受力分析，得出异步上胶方式中V上胶辊 > V水松纸要优于V上胶辊 < V水松纸的理论结论。为论证理论结论的可行性、有效性，引入了玉溪卷烟厂ZJ112卷接机组上出现的水松纸皱纹、翘边、漏气等质量缺陷的案例。依据对水松纸、胶水分析结果和在ZJ112卷接机组案例效果，对异步上胶方式应用进一步延伸，扩大至由伺服电机独立驱动的PROTOS2-2卷接机组上胶系统的案例处理中，进而推到出V上胶辊 > V水松纸异步上胶方式在高速、超高速卷接设备中实际应用要优于同步上胶方式和V上胶辊 < V水松纸异步上胶方式的结论，为设备设计和维修提供一个理论参考。

Abstract: This paper discusses the working principle of synchronous gluing and asynchronous gluing and its application in the winding unit, and expounds the breadth and depth of the practical application of asynchronous gluing. By separating the hydropine paper and glue from the process of gluing and carrying out force analysis, the theoretical conclusion that the V roller > V hydropine paper is better than the V roller < V hydropine paper in the asynchronous gluing mode is obtained. In order to demonstrate the feasibility and validity of the theoretical conclusion, the paper quality defects such as wrinkles, warp edges and air leakage on the ZJ112 winding unit of Yuxi Cigarette Factory are introduced. Based on the analysis results of hydropine paper and glue and the case effect in ZJ112 winder unit, the application of asynchronous gluing mode is further extended to the case processing of PROTOS2-2 winder unit gluing system independently driven by servo motor. Further, it is concluded that the V asynchronously gluing mode is superior to the synchronous gluing mode and V asynchronously gluing mode in high speed and ultra-high speed cooling equipment, which provides a theoretical reference for equipment design and maintenance.