轨道车辆用Al-0.8Mg-0.9Si-0.4Mn-0.6Cu合金相形成规律与热变形行为研究
Study on the Phase Formation Law and Hot Deformation Behavior of Al-0.8Mg-0.9Si-0.4Mn-0.6Cu Alloy for Rail Vehicles
DOI: 10.12677/ms.2025.156126, PDF,    科研立项经费支持
作者: 王宇辉, 刘 宇*, 文金川, 高显斌:中南大学轻合金研究院,湖南 长沙;黄元春:中南大学轻合金研究院,湖南 长沙;中南大学机电工程学院,湖南 长沙
关键词: Al-Mg-Si合金相析出行为热力学模拟应变速率敏感性Al-Mg-Si Alloy Phase Precipitation Behavior Thermodynamic Simulation Strain Rate Sensitivity
摘要: 本文以轨道车辆用Al-0.8Mg-0.9Si-0.4Mn-0.6Cu合金为研究对象,通过热力学相图计算与热压缩实验,探索了该合金的相形成规律与热变形行为。利用Pandat软件预测了平衡与非平衡凝固路径,揭示了Mg2Si、Q相等强化相的析出顺序与热稳定性,并探讨了Fe/Mn杂质相的演化机制。通过440℃下的热压缩实验,考察了不同应变速率(0.01~30 s⁻¹)下的流变行为,明确了动态回复、动态再结晶与加工硬化的竞争关系随应变速率变化的依赖性;研究结果可为该合金组织性能调控与成形工艺优化提供了理论支支撑。
Abstract: This study focuses on the Al-0.8Mg-0.9Si-0.4Mn-0.6Cu alloy used in rail vehicles. Through thermos-dynamic phase diagram calculations and hot compression experiments, the phase formation behavior and hot deformation characteristics of this alloy are explored. The equilibrium and non-equilibrium solidification paths were predicted using Pandat software, revealing the precipitation sequence and thermal stability of strengthening phases such as Mg2Si and the Q phase. Additionally, the evolution mechanism of Fe/Mn impurity phases was discussed. Hot compression experiments at 440˚C were conducted to investigate the rheological behavior at different strain rates (0.01~30 s⁻¹), clarifying the dependence of dynamic recovery, dynamic recrystallization, and work hardening on strain rate. The results provide theoretical support for the microstructure-property regulation and process optimization of this alloy.
文章引用:王宇辉, 刘宇, 文金川, 高显斌, 黄元春. 轨道车辆用Al-0.8Mg-0.9Si-0.4Mn-0.6Cu合金相形成规律与热变形行为研究[J]. 材料科学, 2025, 15(6): 1200-1209. https://doi.org/10.12677/ms.2025.156126

参考文献

[1] 华家辉, 徐从昌, 林天豪, 等. 6XXX铝合金防撞梁总成在动静态载荷下的变形行为[J]. 塑性工程学报, 2019, 26(6): 199-205.
[2] 杨志斌, 盛立康, 谢延祺. 高速列车铝合金横梁构件激光-MIG复合焊与MIG焊焊接特性对比研究[J]. 激光与光电子学进展, 2024, 61(21): 266-272.
[3] Ding, L., Jia, Z., Nie, J., Weng, Y., Cao, L., Chen, H., et al. (2018) The Structural and Compositional Evolution of Precipitates in Al-Mg-Si-Cu Alloy. Acta Materialia, 145, 437-450. [Google Scholar] [CrossRef
[4] 徐振宇, 胡道春. 6082铝合金热变形过程中的动态再结晶行为[J]. 中国有色金属学报, 2020, 30(6): 1230-1237.
[5] Le, W., Chen, Z., Yan, K., Zhao, Y. and Zhang, H. (2022) Hot Deformation and Microstructure Evolution of Selective Laser Melted 718 Alloy Pre-Precipitated with δ Phase. Materials Science and Engineering: A, 851, Article 143633. [Google Scholar] [CrossRef
[6] Li, J., Shen, J., Yan, X., Mao, B. and Yan, L. (2010) Microstructure Evolution of 7050 Aluminum Alloy during Hot Deformation. Transactions of Nonferrous Metals Society of China, 20, 189-194. [Google Scholar] [CrossRef
[7] Huang, K. and Logé, R.E. (2016) A Review of Dynamic Recrystallization Phenomena in Metallic Materials. Materials & Design, 111, 548-574. [Google Scholar] [CrossRef
[8] Foley, D.L., Leff, A.C., Lang, A.C. and Taheri, M.L. (2020) Evolution of β-Phase Precipitates in an Aluminum-Magnesium Alloy at the Nanoscale. Acta Materialia, 185, 279-286. [Google Scholar] [CrossRef
[9] Zhu, N.Y., Sun, C.Y., Li, Y.L., Qian, L.Y., Hu, S.Y., Cai, Y., et al. (2021) Modeling Discontinuous Dynamic Recrystallization Containing Second Phase Particles in Magnesium Alloys Utilizing Phase Field Method. Computational Materials Science, 200, Article 110858. [Google Scholar] [CrossRef
[10] 储昭杰, 李波, 王文浩, 等. 6061铝合金热变形行为及动态再结晶[J]. 稀有金属材料与工程, 2021, 50(7): 2502-2510.
[11] 杨胜利, 沈健, 陈利阳, 等. Al-Cu-Li合金热变形过程中微观组织的动态演变规律[J]. 中国有色金属学报, 2019, 29(4): 674-683.
[12] 王庆娟, 田云飞, 高贝特, 等. 工业纯钛TA1的双道次热压缩变形及软化行为[J]. 金属热处理, 2022, 47(4): 75-80.
[13] 肖罡, 李飞龙, 郭鹏程, 等. Al-Mg-Si-Cu铝合金双道次平面应变热压缩变形中静态软化及再结晶行为[J]. 塑性工程学报, 2021, 28(7): 131-137.
[14] 姚未怡, 卜恒勇. 轧制态7050铝合金双道次热变形微观组织演变[J]. 材料导报, 2025, 39(4): 168-175.