木质素/聚丙烯腈复合膜的激光诱导碳化条件研究
Study on Laser-Induced Carbonization Conditions of Lignin/Polyacrylonitrile Composite Films
DOI: 10.12677/ms.2025.156142, PDF,    科研立项经费支持
作者: 黄耀珍, 付慧莉*:武汉工程大学材料科学与工程学院,湖北 武汉
关键词: 木质素聚丙烯腈复合膜激光诱导碳化Lignin PAN Composite Film Laser-Induced Carbonization
摘要: 激光可引发生物质基碳源材料热解和重组,将其碳化为石墨烯或类石墨结构以制备精细图案化碳电极。本研究通过激光诱导碳化木质素/PAN复合膜,系统研究了木质素/PAN配比(1:1、1:2、1:3)、激光功率(P = 6%、7%、8%)和激光扫描速率(R = 10、25、40、55、70 mm/s)对碳层的影响。SEM、电阻热图、XRD和Raman测试结果表明,高PAN含量(PL3)、高激光功率(P ≥ 7%)和低激光扫描速率(R ≤ 25 mm/s)可制备致密小孔径碳层,且其石墨化程度较高,导电性较好;而低PAN含量(PL1、PL2)、低激光功率(P ≤ 6%)和高激光扫描速率(R ≥ 40 mm/s)可制备疏松、孔径分布宽碳层,且其石墨化程度较低,导电性较差。本研究为制备可持续图案化碳电极提供了定制化方案和新思路。
Abstract: Laser irradiation drives the pyrolysis and structural reorganization of biomass based carbon precursor materials, converting them into graphene or graphite-like architectures to enable the fabrication of fine patterned carbon electrodes. This study investigated the effects of lignin/PAN ratios (1:1, 1:2, 1:3), laser power (P = 6%, 7%, 8%), and laser scanning rates (R = 10, 25, 40, 55, 70 mm/s) on the carbon layers in carbonized lignin/PAN composite films. SEM, resistance heatmaps, XRD and Raman spectra demonstrated that dense carbon layers with smaller pores, higher graphitization and superior conductivity were produced with higher PAN content (PL3), higher laser power (P ≥ 7%) and lower scanning rates (R ≤ 25 mm/s). Conversely, loose carbon layers with wide pore size distribution, lower graphitization and poor conductivity were produced with lower PAN content (PL1, PL2), lower laser power (P ≤ 6%), and higher scanning rates (R ≥ 40 mm/s). This work proposes a customizable strategy for fabricating sustainable patterned carbon electrodes tailored to diverse requirements.
文章引用:黄耀珍, 付慧莉. 木质素/聚丙烯腈复合膜的激光诱导碳化条件研究[J]. 材料科学, 2025, 15(6): 1340-1349. https://doi.org/10.12677/ms.2025.156142

参考文献

[1] Lan, L., Ping, J., Xiong, J. and Ying, Y. (2022) Sustainable Natural Bio-Origin Materials for Future Flexible Devices. Advanced Science, 9, Article 2200560. [Google Scholar] [CrossRef] [PubMed]
[2] Eivazzadeh-Keihan, R., Bahojb Noruzi, E., Chidar, E., Jafari, M., Davoodi, F., Kashtiaray, A., et al. (2022) Applications of Carbon-Based Conductive Nanomaterials in Biosensors. Chemical Engineering Journal, 442, Article 136183. [Google Scholar] [CrossRef
[3] Jian, M., Wang, C., Wang, Q., Wang, H., Xia, K., Yin, Z., et al. (2017) Advanced Carbon Materials for Flexible and Wearable Sensors. Science China Materials, 60, 1026-1062. [Google Scholar] [CrossRef
[4] Li, Y., Zhao, F., Liu, L., Xu, Z., Xie, G., Li, J., et al. (2022) Carbon Nanomaterials-Enabled High-Performance Supercapacitors: A Review. Advanced Energy and Sustainability Research, 4, Article 2200152. [Google Scholar] [CrossRef
[5] Xie, P., Yuan, W., Liu, X., Peng, Y., Yin, Y., Li, Y., et al. (2021) Advanced Carbon Nanomaterials for State-of-the-Art Flexible Supercapacitors. Energy Storage Materials, 36, 56-76. [Google Scholar] [CrossRef
[6] Kumar, V., Parvin, N., Park, S., Joo, S.W. and Mandal, T.K. (2024) Review on Cutting-Edge Innovations in Carbon Nanomaterials Reinforced Silicone Rubber Composites for Flexible Electronics and Healthcare Devices. ACS Applied Polymer Materials, 6, 14235-14259. [Google Scholar] [CrossRef
[7] Khayyam, H., Jazar, R.N., Nunna, S., Golkarnarenji, G., Badii, K., Fakhrhoseini, S.M., et al. (2020) PAN Precursor Fabrication, Applications and Thermal Stabilization Process in Carbon Fiber Production: Experimental and Mathematical Modelling. Progress in Materials Science, 107, Article 100575. [Google Scholar] [CrossRef
[8] Huang, Y., Shi, L., Chen, X., Zhu, L., Mao, X., Xu, T., et al. (2023) A Novel Cost-Effective Flow-Through Electrode Based on Polyacrylonitrile Carbon Fiber for Enhancing Micropollutant Degradation via Electro-Fenton. Chemical Engineering Journal, 477, Article 147130. [Google Scholar] [CrossRef
[9] Yang, Y., Guan, Y., Li, C., Xu, T., Dai, L., Xu, J., et al. (2024) Application and Carbon Footprint Evaluation of Lignin-Based Composite Materials. Advanced Composites and Hybrid Materials, 7, Article No. 6. [Google Scholar] [CrossRef
[10] Li, Y., Huang, L., Zhong, M., Wei, Z. and Li, J. (2016) An Efficient and Low-Cost Photolithographic-Pattern-Transfer Technique to Fabricate Electrode Arrays for Micro‐/Nanoelectronics. Advanced Materials Technologies, 1, Article 1600001. [Google Scholar] [CrossRef
[11] Philipsen, H., Pasquali, M., Geraerts, N. and Armini, S. (2025) Wet-Chemical Etching of Metals for Advanced Semiconductor Technology Nodes: Cu Recess Etching and Electrochemistry of Nanopatterned Metal Electrodes. Advanced Engineering Materials, 27, Article 2402250. [Google Scholar] [CrossRef
[12] Vo, T.S., Jeon, B., Nguyen, V.P.T., Hoang, T., Lwin, K.M., Han, S., et al. (2024) A Comprehensive Review of Laser Processing-Assisted 2D Functional Materials and Their Specific Applications. Materials Today Physics, 47, Article 101536. [Google Scholar] [CrossRef
[13] Huang, Y., Yang, R. and Li, M.G. (2024) Recent Advances in Laser Manufacturing: Multifunctional Integrative Sensing Systems for Human Health and Gas Monitoring. Advanced Functional Materials, 34, Article 2407503. [Google Scholar] [CrossRef
[14] Ye, X., Yang, Z., Zheng, X., Qiang, H., Wei, M., Li, Y., et al. (2024) A Review on the Laser-Induced Synthesis of Graphene and Its Applications in Sensors. Journal of Materials Science, 59, 11644-11668. [Google Scholar] [CrossRef
[15] Kuo, H.H., Lin, J.H.C. and Ju, C.P. (2005) Effect of Carbonization Rate on the Properties of a Pan/Phenolic-Based Carbon/Carbon Composite. Carbon, 43, 229-239. [Google Scholar] [CrossRef
[16] Xie, L., Chen, X., Yan, H., Xie, H. and Lin, Z. (2020) Experimental Research on the Technical Parameters of Laser Engraving. Journal of Physics: Conference Series, 1646, Article 012091. [Google Scholar] [CrossRef
[17] Lee, S., Lee, H. and Kim, K. (2022) Micromachined Dimples on Carbon Electrode for Enhancing Electrochemical Reaction. Energy Conversion and Management, 255, Article 115320. [Google Scholar] [CrossRef
[18] Nikonov, A., Pavzderin, N. and Khrustov, V. (2022) Dense Electrode Layers-Supported Microtubular Oxygen Pump. Membranes, 12, Article 1114. [Google Scholar] [CrossRef] [PubMed]
[19] Zhang, K., Zou, A., Wang, L., Cheng, Y., Liu, C. and Li, W. (2022) Morphological Characterization of the Microcrystalline Structure of Tectonic Coal and Its Intrinsic Connection with Ultra-Micropore Evolution. Energy & Fuels, 36, 1482-1494. [Google Scholar] [CrossRef
[20] Zhai, P., Liu, J., Zeng, J., Duan, J., Xu, L., Yao, H., et al. (2016) Evidence for Re-Crystallization Process in the Irradiated Graphite with Heavy Ions Obtained by Raman Spectroscopy. Carbon, 101, 22-27. [Google Scholar] [CrossRef
[21] Wang, Y., Zhang, J., Zang, J., Ge, E. and Huang, H. (2011) Etching and Cutting of Multi-Walled Carbon Nanotubes in Molten Nitrate. Corrosion Science, 53, 3764-3770. [Google Scholar] [CrossRef
[22] Samoilov, V.M., Verbets, D.B., Bubnenkov, I.A., Steparyova, N.N., Nikolaeva, A.V., Danilov, E.A., et al. (2018) Influence of Graphitization Conditions at 3000°C on Structural and Mechanical Properties of High-Modulus Polyacrylonitrile-Based Carbon Fibers. Inorganic Materials: Applied Research, 9, 890-899. [Google Scholar] [CrossRef
[23] Yang, H., Meng, L., Luo, S. and Wang, Z. (2020) Microstructural Evolution and Mechanical Performances of Selective Laser Melting Inconel 718 from Low to High Laser Power. Journal of Alloys and Compounds, 828, Article 154473. [Google Scholar] [CrossRef
[24] Cheng, N., Pan, J., Shi, M., Hou, Q. and Han, Y. (2022) Using Raman Spectroscopy to Evaluate Coal Maturity: The Problem. Fuel, 312, Article 122811. [Google Scholar] [CrossRef
[25] Thomann, C.A., Wittrock, A., Wittig, A., Lopes Dias, N.F., Stangier, D., Tillmann, W., et al. (2023) Tuning of Solid-To-Solid Structural Transitions in Amorphous Carbon Films by Optical Pumping and Chemical Modification. APL Materials, 11, Article 031106. [Google Scholar] [CrossRef
[26] Peng, H., Zhou, C., Zhao, L., Jin, Z., Zhang, B., Chen, B., et al. (2005) Effect of the Laser Power Density on the Properties and Structures of the Diamond-Like Carbon Films Deposited by Pulsed Laser Ablation of Graphite. Acta Physica Sinica, 54, 4294-4299. [Google Scholar] [CrossRef
[27] Fu, Z., Liu, B., Liu, Y., Li, B. and Zhang, H. (2018) Detailed Cyclization Pathways Identification of Polyacrylonitrile and Poly(Acrylonitrile-co-Itaconic Acid) by in Situ FTIR and Two-Dimensional Correlation Analysis. Industrial & Engineering Chemistry Research, 57, 8348-8359. [Google Scholar] [CrossRef