成品油管道顺序输送混油控制技术研究进展
Research Progress on Mixed Oil Control Technology for Sequential Transportation of Finished Oil Pipelines
DOI: 10.12677/amc.2025.134048, PDF,   
作者: 方 舟:陕西博天节能环保科技有限公司,陕西 西安;梁晶莹*:西安石油大学,油气田化学陕西省高校工程研究中心,陕西 西安;西安石油大学,西安市高碳资源低碳化利用重点实验室,陕西 西安
关键词: 成品油管道顺序输送混油控制凝胶隔离油基凝胶Finished Oil Pipeline Sequential Transportation Mixing Oil Control Gel Isolation Oil-Based Gel
摘要: 随着成品油需求的持续增长,顺序输送技术因其高效经济的优势成为主流输油工艺。然而,该技术在输送过程中相邻油品界面处的混油问题导致油品质量下降和经济损失。本文系统梳理了混油的产生机理、危害及国内外控制技术的研究进展,包括固体隔离、液体隔离、气体隔离与凝胶体隔离等方法。研究表明,凝胶隔离技术凭借其优异的流变性能和相容性,展现出显著降低混油量的潜力,尤其是油基凝胶因其破胶残渣少、相容性好等特点成为研究热点。未来,需要进一步深化多物理场耦合模型的研究,开发环保型隔离材料,并探索数字孪生技术在混油监测中的应用潜力。此外,本文还探讨了混油的预测、监测与后处理技术,指出通过优化输送工艺和采用先进的混油处理技术,可以有效控制混油的影响。通过合理选择隔离方法和优化输送顺序,可以显著降低混油量,提高管道输送效率。
Abstract: With the continuous growth of demand for refined oil products, sequential transportation technology has become the mainstream oil transportation process due to its high efficiency and economic advantages. However, the problem of mixed oil at the interface between adjacent oil products during transportation leads to a decrease in quality and economic losses. This paper systematically reviews the generation mechanism, hazard, and control technology research progress of oil mixing at home and abroad, including solid isolation, liquid isolation, gas isolation, and gel isolation. The research shows that the gel isolation technology has the potential to significantly reduce the amount of oil mixed by virtue of its excellent rheological properties and compatibility. Among them, oil-based gel has become a research hotspot due to its less gel-breaking residue and good compatibility. In the future, it is necessary to deepen the research on multi-physics coupling models, develop environmentally friendly isolation materials, and explore the potential application of digital twin technology in mixed oil monitoring. Additionally, this paper discusses the prediction, monitoring, and post-treatment of mixed oil, pointing out that optimizing transportation processes and using advanced mixed oil treatment technologies can effectively control the impact of mixed oil. By reasonably selecting isolation methods and optimizing transportation sequences, the amount of mixed oil can be significantly reduced, and pipeline transportation efficiency can be improved.
文章引用:方舟, 梁晶莹. 成品油管道顺序输送混油控制技术研究进展[J]. 材料化学前沿, 2025, 13(4): 467-480. https://doi.org/10.12677/amc.2025.134048

参考文献

[1] 张宝江. 成品油物流配送运输优化分析[J]. 中国储运, 2022(6): 131-132.
[2] 张政. 成品油管道企业常见高危作业问题及防范措施[J]. 化工管理, 2020(10): 161-163.
[3] 赵志才, 张志远, 胡志勇, 等. 顺序输送润滑油基础油与柴油掺混实验研究[J]. 当代化工, 2018, 47(10): 2049-2053, 2058.
[4] Li, X., Han, W., Shao, W., Chen, L. and Zhao, D. (2021) Data-Driven Predictive Model for Mixed Oil Length Prediction in Long-Distance Transportation Pipeline. 2021 IEEE 10th Data Driven Control and Learning Systems Conference (DDCLS), Suzhou, 14-16 May 2021, 1486-1491. [Google Scholar] [CrossRef
[5] Serediuk, M.D. (2022) Methods of Hydrodynamic Calculation Oil Pipeline Sequential Transportation of Small Batches of Various Oil. Archives of Materials Science and Engineering, 117, 25-33. [Google Scholar] [CrossRef
[6] Wallner, T., Pamminger, M., Scarcelli, R., Powell, C., Simeu, S.K., Wooldridge, S., et al. (2019) Performance, Fuel Economy, and Economic Assessment of a Combustion Concept Employing In-Cylinder Gasoline/Natural Gas Blending for Light-Duty Vehicle Applications. SAE International Journal of Engines, 12, 271-289. [Google Scholar] [CrossRef
[7] 杨军, 孙艳, 古丽努尔∙牙哈甫, 等. 盲管段对原油管道顺序输送的影响因素分析与研究[J]. 油气田地面工程, 2021, 40(5): 46-51.
[8] 张煊. 北美地区管线运力问题对西加拿大重油WCS价格的影响[J]. 科技创业月刊, 2014, 27(1): 44-46.
[9] 程磊, 聂超飞, 李其抚, 等. 可动胶体技术在油气输送管道内的应用现状[J]. 石化技术, 2020, 27(5): 36-38.
[10] 余红伟, 倪友伟, 姚士洪. 胍胶隔离技术在海底输油管道上的应用[J]. 油气储运, 2009, 28(11): 75-79, 81, 110.
[11] 曹威. 国外长输管道试运投产技术标准先进性探讨[J]. 全面腐蚀控制, 2019, 33(2): 5-9.
[12] 黄维和, 刘刚, 陈雷, 等. 中国成品油管道顺序输送混油研究现状与展望[J]. 中国石油大学学报(自然科学版), 2023, 47(5): 122-129.
[13] 张鹏, 葛子铭. 中国西部地区成品油管网线路规划建议[J]. 国际石油经济, 2024, 32(2): 85-91, 100.
[14] 袁子云, 刘刚, 陈雷, 等. 融合机制与高斯混合回归算法的成品油管道顺序输送混油长度预测模型[J]. 中国石油大学学报(自然科学版), 2023, 47(2): 123-128.
[15] Yang, Y. (2007) Status and Prospect of Oil and Gas Pipelines in China. China Oil & Gas, 2, 54-59.
[16] He, G., Tang, X., Wang, L., Liao, K., Wang, B. and Yang, N. (2023) The Component Displacement Process of Two Miscible but Dissimilar Fluids Transported Sequentially in a Multiproduct Pipeline. Journal of Pipeline Systems Engineering and Practice, 14, Article ID: 04023036. [Google Scholar] [CrossRef
[17] Liu, E., Li, W., Cai, H. and Peng, S. (2018) Formation Mechanism of Trailing Oil in Product Oil Pipeline. Processes, 7, Article 7. [Google Scholar] [CrossRef
[18] 赵海燕. 顺序输送混油的CFD模拟[D]: [硕士学位论文]. 大庆: 大庆石油学院, 2010.
[19] 林康, 施雯, 王琪, 等. 湛茂输油管道混油数值模拟研究[J]. 广东石油化工学院学报, 2015, 25(6): 38-41, 49.
[20] Kaufmann, K.D. (1998) Development and Application of ‘Safe Time’ Calculation Software for High Waxy Crude Oil Pipelines on the Example of the Kharyaga to Uninsk Pipeline. UNITAR (United Nations Institute for Training and Research) International Conference on Heavy Crude and Tar Sands, 27-30 October 1998, Beijing, 1-21.
[21] 邓澜波, 高美佳. 研究长输成品油管道混油形成的途径、控制措施及回掺[J]. 化学工程与装备, 2019(9): 129-131.
[22] 陆世平. 成品油管道顺序输送混油界面在线化预测应用研究[D]: [硕士学位论文]. 东营: 中国石油大学(华东), 2022.
[23] 陈朝俊, 李斌, 赵宏伟. 流变学的应用与发展[J]. 当代化工, 2008(2): 221-224.
[24] 鞠岚, 廖柯熹, 陈莎, 等. 成品油管道落差地段水力特性研究[J]. 天然气与石油, 2011, 29(3): 14-16, 84.
[25] 李雪, 包真, 傅钰江. 成品油管道中间站下载对沿程混油分布的影响[J]. 油气储运, 2023, 42(6): 678-684.
[26] 万捷, 李卫涛, 曹喜文, 等. 稠油管道与柴油管道同沟敷设热力分析[J]. 石油工程建设, 2015, 41(6): 31-33.
[27] Yuan, Z., Chen, L., Liu, G. and Zhang, Y. (2023) Knowledge-Informed Variational Bayesian Gaussian Mixture Regression Model for Predicting Mixed Oil Length. Energy, 285, 129248. [Google Scholar] [CrossRef
[28] 韩海彬. 原油管道投产方式及存在问题浅析[J]. 中国石油和化工标准与质量, 2024, 44(14): 47-49.
[29] Fan, T., Liu, Z., Li, M., Zhao, Y., Zuo, Z. and Guo, R. (2022) Development of Cost-Effective Repair System for Locally Damaged Long-Distance Oil Pipelines. Construction and Building Materials, 333, Article ID: 127342. [Google Scholar] [CrossRef
[30] 万里平赵立志, 孟英峰. 清洁生产工艺在油田生产过程中的应用[J]. 油气田环境保护, 2004(1): 3-6, 59.
[31] 卢阿雷, 刘丽艳, 黄东魁. 长输油气管道企业区域化改革中压缩机自动化专业维护探讨[J]. 科技创新与应用, 2019(36): 118-119.
[32] 代晓东, 王余宝, 李晶淼, 等. 中俄成品油管道运行技术对比研究[J]. 天然气与石油, 2018, 36(2): 1-6.
[33] 马开良, 韩玉琴. 合理库存模型在成品油供应链中的应用实践[J]. 车用能源储运销技术, 2024, 2(3): 72-78.
[34] 马荣荣, 王雅倩. 成品油管道顺序输送现状与发展研究[J]. 辽宁化工, 2025, 54(2): 288-291.
[35] 张阳, 李勇. 成品油管道顺序输送中混油的研究[J]. 管道技术与设备, 2020(2): 11-14.
[36] 宋艾玲, 梁光川, 王文耀. 世界油气管道现状与发展趋势[J]. 油气储运, 2006, 25(10): 1-6.
[37] Li, C., Qi, H., Zhang, X., Zhu, H. and Wang, Q. (2025) Spectral Characterization of Refined Oils and Their Binary Mixtures at Unconventional Temperatures. Journal of Applied Spectroscopy, 91, 1369-1377. [Google Scholar] [CrossRef
[38] 吕坦. 成品油管道顺序输送混油分析与模拟研究[D]: [硕士学位论文]. 西安: 西安石油大学, 2014.
[39] 李继明, 李磊, 马宏宇, 等. 国外成品油管道运行技术先进性探讨[J]. 石油化工自动化, 2018, 54(4): 1-5, 16.
[40] 黄东魁, 刘丽艳, 廉明明, 等. 输油站计量检定系统管理实践与思考[J]. 工业计量, 2021, 31(S1): 112-116.
[41] Austin, J.E. and Palfrey, J.R. (1963) Mixing of Miscible but Dissimilar Liquids in Serial Flow in a Pipeline. Proceedings of the Institution of Mechanical Engineers, 178, 377-389. [Google Scholar] [CrossRef
[42] Liang, X.J., Zhao, H.J. and Zhou, N. (2011) Hydraulic Model and Simulation of Products Oil Pipeline Network. Oil & Gas Storage and Transportation, 30, 21-24, 4.
[43] 蔡立. 长输成品油管道混油形成的途径、控制措施及回掺[J]. 石油库与加油站, 2018, 27(6): 12-14, 15.
[44] 周浩. 低场核磁共振技术应用于管输成品油质量检测研究[D]: [硕士学位论文]. 北京: 中国石油大学(北京), 2023.
[45] 朱莹, 王树立. 原油顺序输送的现状与展望[J]. 管道技术与设备, 2008(3): 9-11, 44.
[46] 赵宁, 马爽. 油气管道清管技术探析[J]. 渤海大学学报(自然科学版), 2020, 41(1): 86-89.
[47] 倪健乐. 隔离球隔离效果分析和新型隔离器的设计[J]. 油气储运, 1995(2): 6-9, 65.
[48] 杨亚吉, 刘春雨, 唐宁依, 等. 海底输油管道清管过程中出口温度变化研究[J]. 石油机械, 2023, 51(7): 156-164.
[49] 谢小波. 混输海管清管作业模拟分析研究[J]. 天津科技, 2020, 47(5): 34-37.
[50] 李元. 润滑油顺序输送工艺研究[J]. 当代化工, 2014, 43(6): 1076-1078.
[51] 于金广. 鲁皖成品油管道增设混油处理设施的实践[J]. 油气储运, 2013, 32(2): 157-161.
[52] 万腾. 超临界流体在拟临界温度附近的湍流流动与传热特性研究[D]: [博士学位论文]. 合肥: 中国科学技术大学, 2023.
[53] 刘富杰. 油气储运技术的创新[J]. 中国石油和化工标准与质量, 2018, 38(9): 167-168.
[54] 张文喜, 徐国瑞, 王晓龙, 等. 双相复合凝胶堵水体系研究与应用[J]. 石油化工应用, 2020, 39(12): 48-53.
[55] 刘伟钟, 刘峰, 邓震海, 等. 长输原油加热管道的减输技术[J]. 油气储运, 2004(11): 6-9, 60.
[56] 谭力文, 文豪, 夏白鹭. 新型管道打开封堵装置的设计与应用[J]. 油气田地面工程, 2018, 37(2): 56-58.
[57] 杨炳华, 张想, 林俊锋. 新型气囊式管道堵塞器的设计与应用[J]. 油气田地面工程, 2017, 36(3): 31-34.
[58] Griffith, P. and Wallis, G.B. (1961) Two-Phase Slug Flow. Journal of Heat Transfer, 83, 307-318. [Google Scholar] [CrossRef
[59] 刘雪梅, 谢英, 袁宗明, 等. 输气管道投产安全的探讨[J]. 天然气与石油, 2007(4): 11-14, 66.
[60] 冯雪威, 陈晨, 陈大勇. 油页岩原位开采技术研究新进展[J]. 中国矿业, 2011, 20(6): 84-87.
[61] 刘祥骏, 杨嘉瑜. 原油及油品顺序输送的隔离系统[J]. 油气储运, 1986(4): 9-15, 5-6.
[62] 刘刚, 袁子云, 孙庆峰, 等. 成品油顺序输送管道混油信息软测量方法[J]. 油气储运, 2024, 43(12): 1413-1425.
[63] 储乐平, 咸竣瀚, 赵晓磊, 等. 水下跨接管用纤维素基MEG凝胶的制备与性能[J]. 天津理工大学学报, 2021, 37(3): 60-64.
[64] 王亮, 袁志坤. 哈萨克原油外输管线冬季清防蜡技术研究[J]. 中国石油和化工, 2016(S1): 247-248.
[65] 何国锋, 王健, 张国强, 等. 聚丙烯酰胺水解机理及抑制方法研究进展[J]. 当代化工研究, 2023(22): 18-21.
[66] 彭欢, 王苛宇, 王历历. 压裂用胍胶衍生物的研究进展[J]. 广州化工, 2013, 41(18): 13-15.
[67] 王晓蓓, 孙金鹏, 李艳霞, 等. 聚乙烯醇双组份水性涂料的制备及性能研究[J]. 北华航天工业学院学报, 2024, 34(6): 16-18.
[68] 许冬进, 吴坤, 印文龙, 等. 非常规油气微注压降返排分析技术现状及发展趋势[J]. 大庆石油地质与开发, 2025, 44(3): 151-158.
[69] 师亚栋, 刘晓娟, 周海成, 等. 化学堵剂性能评价[J]. 石化技术, 2016, 23(6): 52.
[70] 王长豹, 程云, 马诚, 等. 裂缝性地层油基钻井液用堵漏材料的研究进展[J]. 当代化工, 2024, 53(11): 2621-2627.
[71] 王树立, 朱茵. 一种混油隔离系统及使用方法[P]. 中国专利, CN200810019608.3. 2008-08-13.
[72] 郐婧文, 徐国瑞, 李丰辉, 等. 低黏高强凝胶堵剂性能评价及机理分析[J]. 当代化工, 2025, 54(1): 121-124.
[73] 王金冉, 张百川, 陈宇祺, 等. 耐盐聚丙烯酰胺共聚物稠化剂研究进展(Ⅲ) [J]. 精细石油化工, 2024, 41(6): 68-72.
[74] Wang, P.Q., Nie, X.Y., Zhang, X.M., Luo, P.Y. and Bai, Y. (2012) Study on a Special Association Polymer Gel Applied in Vicious Lost Circulation in Crushed Zones. Advanced Materials Research, 518, 102-107. [Google Scholar] [CrossRef
[75] 邱贤亮. 色粉对聚丙烯加工及结晶行为的影响[J]. 塑料工业, 2024, 52(12): 138-144, 153.
[76] 于培志. 聚合物增韧脲醛树脂封堵剂的研究与应用[J]. 油田化学, 2002(1): 36-38, 42.
[77] 程磊, 郭海峰, 杨法杰, 等. 管道胶体技术应用现状[J]. 管道技术与设备, 2014(3): 46-48.
[78] Babiker, M.E. and Muhuo, Y. (2011) The Thermal and Mechanical Properties of Ultra-High Molecular Polyethylene/Montmorillonite Clay (UHMWPE/MMT) Nanocomposites Using Gel and Pressure-Induced Flow Process (PIF). Polymers and Polymer Composites, 19, 685-696. [Google Scholar] [CrossRef
[79] Wang, W. and Wang, A. (2011) Preparation, Swelling, and Stimuli‐Responsive Characteristics of Superabsorbent Nanocomposites Based on Carboxymethyl Cellulose and Rectorite. Polymers for Advanced Technologies, 22, 1602-1611. [Google Scholar] [CrossRef
[80] Xu, K., Wang, J., Xiang, S., Chen, Q., Yue, Y., Su, X., et al. (2007) Polyampholytes Superabsorbent Nanocomposites with Excellent Gel Strength. Composites Science and Technology, 67, 3480-3486. [Google Scholar] [CrossRef
[81] Teacă, C., Ignat, M., Nechifor, M., Tanasă, F. and Ignat, L. (2022) In-Soil Degradation of Polymer Materials Waste—A Survey of Different Approaches in Relation with Environmental Impact. BioResources, 18, 2213-2261. [Google Scholar] [CrossRef
[82] Zhang, X., Yin, Z., Xiang, S., Yan, H. and Tian, H. (2024) Degradation of Polymer Materials in the Environment and Its Impact on the Health of Experimental Animals: A Review. Polymers, 16, Article 2807. [Google Scholar] [CrossRef] [PubMed]
[83] Pahari, S., Bhandakkar, P., Akbulut, M. and Sang-Il Kwon, J. (2021) Optimal Pumping Schedule with High-Viscosity Gel for Uniform Distribution of Proppant in Unconventional Reservoirs. Energy, 216, Article ID: 119231. [Google Scholar] [CrossRef
[84] 何敏, 李丽华, 张金生, 等. 压裂液从聚合物到无聚合物的转变[J]. 应用化工, 2016, 45(7): 1351-1353, 1358.
[85] 匡立新. 新型铝离子无水压裂液的制备及其性能[J]. 石油地质与工程, 2022, 36(1): 81-86.
[86] 王满学, 何静, 张文生. 磷酸酯/Fe3+型油基冻胶压裂液性能研究[J]. 西南石油大学学报(自然科学版), 2013, 35(1): 150-154.
[87] Zhao, W., Wei, Z. and Xue, C. (2021) Recent Advances on Food-Grade Oleogels: Fabrication, Application and Research Trends. Critical Reviews in Food Science and Nutrition, 62, 7659-7676. [Google Scholar] [CrossRef] [PubMed]