高温矿井隔热支护一体化结构设计与应用研究
Research on the Design and Application of Integrated Thermal Insulation Support Structures for High-Temperature Mines
DOI: 10.12677/me.2025.136153, PDF,   
作者: 刘 振, 王玉晓, 曹淑烈:山东黄金矿业(沂南)有限公司,山东 临沂;徐 叶:山东黄金矿业科技有限公司深井开采实验室分公司,山东 烟台
关键词: 高温矿井隔热材料气凝胶传热模型支护装置应用效果High-Temperature Mine Thermal Insulation Material Aerogel Heat Transfer Model Support Device Application Effect
摘要: 随着矿山开采深度不断增加,高温热害已成为制约矿井安全生产与矿工健康的关键问题。为此,本文系统探讨了高效隔热材料在高温矿井中的应用方式,重点研究其与巷道支护相结合的一体化解决方案。通过文献调研分析多种隔热材料性能,建立一维轴对称稳态传热模型以揭示隔热层温度分布规律,并结合“气凝胶隔热毡–锚网”支护装置实例,综合对比分析了聚氨酯硬泡、二氧化碳泡沫混凝土、复合隔热材料、蛭石砂浆及隔热混凝土等材料的应用案例与性能特点。研究结果表明:理论模型为隔热效果评估提供了有效依据;气凝胶复合材料导热系数低至0.015~0.025 W/(m·K),表现出优异的隔热性能;聚氨酯硬泡可使巷道平均温度降低4.8℃,复合隔热材料可使风流温度增幅减小5℃,蛭石砂浆在6 cm喷层厚度时效果最优,而陶粒与玻化微珠隔热混凝土的导热系数可降至普通混凝土的1/5~1/7;所述支护装置成功实现了隔热与支护功能合一,通过地表预加工和井下锚固形成了全密闭柔性保护层,在保障安全的同时显著提升了施工效率。研究证实,各类隔热材料各有优势,需根据具体矿井环境选择适用方案,未来应朝着“材料–结构–系统”三位一体的方向发展,结合多物理场耦合模型、智能调控与绿色材料技术进行深入研究。
Abstract: With the continuous increase in the depth of mining, high-temperature heat hazards have become a key issue restricting the safe production of mines and the health of miners. Therefore, this paper systematically explores the application methods of efficient thermal insulation materials in high-temperature mines, with a focus on the integrated solution combining them with roadway support. Through literature review and analysis of the performance of various thermal insulation materials, a one-dimensional axisymmetric steady-state heat transfer model was established to reveal the temperature distribution law of the insulation layer. Combined with the example of the “aerogel insulation mat-anchor net” support device, the application cases and performance characteristics of materials such as polyurethane rigid foam, carbon dioxide foam concrete, composite insulation materials, vermiculite mortar, and insulation concrete were comprehensively compared and analyzed. The research results show that the theoretical model provides an effective basis for the evaluation of insulation effects; aerogel composite materials have a thermal conductivity as low as 0.015 to 0.025 W/(m·K), demonstrating excellent insulation performance; polyurethane rigid foam can reduce the average temperature of the roadway by 4.8˚C, and composite insulation materials can reduce the temperature increase of the air flow by 5˚C. Vermiculite mortar has the best effect at a spray layer thickness of 6 cm, while the thermal conductivity of the insulation concrete made of ceramsite and glass microsphere can be reduced to 1/5 to 1/7 of that of ordinary concrete. The support device successfully integrates the functions of insulation and support, forming a fully enclosed flexible protective layer through surface pre-processing and underground anchoring, significantly improving construction efficiency while ensuring safety. The research confirms that various insulation materials have their own advantages, and the applicable solutions should be selected based on the specific mine environment. In the future, research should be conducted in the direction of “material-structure-system” integration, combining multi-physical field coupling models, intelligent regulation, and green material technologies for in-depth study.
文章引用:刘振, 徐叶, 王玉晓, 曹淑烈. 高温矿井隔热支护一体化结构设计与应用研究[J]. 矿山工程, 2025, 13(6): 1378-1386. https://doi.org/10.12677/me.2025.136153

参考文献

[1] 朱成坦, 黄玉成. 矿用隔热材料应用及发展趋势[C]//中国煤炭机械工业协会. 第三届全国煤矿机械安全装备技术发展高层论坛暨新产品技术交流会论文集. 2012: 279-282.
[2] 吴栋, 万志军, 张洪伟, 等. 矿用新型隔热材料性能实验研究[J]. 硅酸盐通报, 2019, 38(6): 1878-1882.
[3] Sivret, J., Millar, D.L. and Lyle, G. (2017) Conceptual Overview and Preliminary Risk Assessment of Cryogen Use in Deep Underground Mine Production. IOP Conference Series: Materials Science and Engineering, 278, Article ID: 012170. [Google Scholar] [CrossRef
[4] HE, M. (2009) Application of HEMS Cooling Technology in Deep Mine Heat Hazard Control. Mining Science and Technology (China), 19, 269-275. [Google Scholar] [CrossRef
[5] Nambiar, E.K.K. and Ramamurthy, K. (2006) Models Relating Mixture Composition to the Density and Strength of Foam Concrete Using Response Surface Methodology. Cement and Concrete Composites, 28, 752-760. [Google Scholar] [CrossRef
[6] Kearsley, E.P. and Wainwright, P.J. (2001) The Effect of High Fly Ash Content on the Compressive Strength of Foamed Concrete. Cement and Concrete Research, 31, 105-112. [Google Scholar] [CrossRef
[7] 张源. 高地温巷道围岩非稳态温度场及隔热降温机理研究[D]: [博士学位论文]. 徐州: 中国矿业大学, 2013.
[8] 何飞. SiO2和SiO2-Al2O3复合干凝胶超级隔热材料的制备与表征[D]: [博士学位论文]. 哈尔滨: 哈尔滨工业大学, 2006.
[9] 庄文昌, 陈晓, 赵继宽, 等. 胶体分散体系与有序分子组合体的小角X射线散射研究[J]. 化学进展, 2005(5): 881-888.
[10] 魏高升, 张欣欣, 于帆. 超级绝热材料气凝胶的纳米孔结构与有效导热系数[J]. 热科学与技术, 2005(2): 107-112.
[11] 周斌, 沈军, 吴广明, 孙骐, 黄耀东, 王珏. 气凝胶的制备及其在惯性约束聚变实验中的应用[J]. 原子能科学技术, 2004(S1): 125-128.
[12] 杨志华, 余萍, 肖定全, 王欢. 利用无机盐制备γ-Al2O3粉体与薄膜的工艺技术研究[J]. 功能材料, 2004(4): 474-476.
[13] 赵大方, 陈一民, 洪晓斌, 许静. 疏水SiO2气凝胶的低成本制备[J]. 硅酸盐学报, 2004(5): 548-552.
[14] 刘茜. 固体空气——气凝胶在服装和建筑中的应用[J]. 国外纺织技术, 2004(5): 13-16.
[15] 王辉, 曾美琴. X射线小角散射法测量纳米粉末的粒度分布[J]. 粉末冶金技术, 2004, 22(1): 7-11.
[16] 赵振国. 介孔吸附剂表面分形分析[J]. 化学学报, 2004, 62(2): 219-223.
[17] 叶钊, 邱挺, 潘海波. 用气凝胶形式保存纳米TiO2光催化剂防团聚的研究[J]. 福州大学学报(自然科学版), 2003, 31(6): 734-737, 746.
[18] 朱盈豹. 保温材料在建筑墙体节能中的应用[M]. 北京: 中国建材工业出版社, 2003.
[19] 李丽, 郝玉柱. 轻骨料混凝土墙体系墙体保温技术分析[J]. 山西建筑, 2006, 32(3): 5-6.
[20] 丁超, 朱难难, 兰清源, 等. 典型建筑外墙保温材料的燃烧及火蔓延行为研究[J]. 北京建筑大学学报, 2022, 38(1): 99-105.
[21] 王锡琴, 蒲海萍. 建筑节能外墙保温材料防火性能研究[J]. 技术与市场, 2021, 28(5): 51-52, 55.
[22] 唐孔科, 吴莉莉, 李红菊, 时姣, 宋甲芳. 建筑外墙有机保温材料燃烧性能研究[J]. 广东化工, 2020, 47(7): 129-130.
[23] 刘文逸. 建筑保温材料燃烧性能等级研究及分级试验[J]. 建筑技术开发, 2018, 45(19): 117-119.
[24] 邱信立, 等. 工程热力学[M]. 北京: 中国建筑出版社, 1995.