一种新型传感器支架的设计与应用

Design and Application of a Novel Sensor Bracket

摘要: 目前卷烟包装设备安装的传感器较为密集，由于高速包装机运行时会导致设备机身振动，以及传感器针脚细小、材质脆弱，所以容易造成传感器损坏。根据车间修理人员统计，每台包装机外漏大约30个传感器，传感器的损坏往往会造成线路短路故障，而短路故障的故障点错综复杂，最终导致包装机故障排除时间较长，严重影响了设备运行效率。为进一步减少包装机因传感器损坏而产生的停机，提高设备运行效率，减少车间不必要的器件损坏。设计的新型传感器支架，包括安装座，所述安装座的内部开设有四个呈均匀分布的安装孔，所述安装座的前端接触有支架座，所述支架座的下端固定连接有支架杆，所述安装座的上下两端内部均滑动连接有两个呈对称分布的滑杆，所述滑杆与支架座滑动连接，所述滑杆的前端固定连接有滑块。本实用新型通过设计支架杆的作用，支架杆可通过扎带与传感器线缆进行连接固定，可对传感器线缆进行辅助固定，避免拉拽造成传感器的损坏，且支架杆可随意进行弯折，方便对线缆走向进行调节，安装座安装于传感器上进行使用，同时支架座可方便的从安装座上进行拆卸，即使支架杆变形断裂也可方便地进行更换使用。此新型传感器支架已应用于玉溪(软)卷烟的生产，结构简单且使用效果良好，相比于无固定传感器，使用传感器支架的损坏频次大幅度降低。该装置可为同类型卷烟包装设备提供支持。

Abstract: Currently, cigarette packaging equipment is equipped with a high density of sensors. Due to the vibration of the machine body during high-speed operation, along with the fine pin needles and fragile material of the sensors, sensor damage is prone to occur. According to statistics from workshop maintenance personnel, approximately 30 sensors are exposed on each packaging machine. Sensor damage often leads to short-circuit faults, which are characterized by complex fault points, ultimately resulting in prolonged troubleshooting time and significantly impacting operational efficiency. To further reduce machine downtime caused by sensor damage, improve equipment efficiency, and minimize unnecessary component failures in the workshop. The newly designed sensor bracket includes a mounting base, with four evenly distributed mounting holes internally. The front end of the mounting base contacts a bracket seat, and the lower end of the bracket seat is fixedly connected to a bracket rod. The upper and lower ends of the mounting base each have two sliding rods symmetrically arranged, which are connected to the bracket seat in a sliding manner. The front end of each sliding rod is fixedly connected to a sliding block. This utility model achieves its purpose by designing the bracket rod, which can be connected and secured to the sensor cable via cable ties, providing auxiliary fixation to prevent damage from pulling. The bracket rod can also be bent freely, facilitating adjustment of the cable routing. The mounting base is installed on the sensor for use, while the bracket seat can be easily detached from the mounting base. Even if the bracket rod becomes deformed or broken, it can be conveniently replaced. This new sensor bracket has been applied in the production of Yuxi (Soft) cigarettes, featuring a simple structure and excellent performance. Compared to unfixed sensors, the frequency of damage is significantly reduced when using the sensor bracket. This device can provide support for similar cigarette packaging equipment.