托辊生产线中基于FANUC的数据采集与群控方法研究

Research on Data Acquisition and Group Control Method Based on FANUC in Idler Production Line

摘要: 针对生产线中大量CNC设备彼此同步协同，数据下发上传等问题，采用低端可靠的CNC系统完成要求，文章提出基于FANUC数控机床的全自动化托辊生产线解决方案。通过FOCAS通信功能与计算机网络技术，构建控制与数据采集系统，实现多台数控机床的实时连接、数据交互及参数动态控制，结合宏变量与参数化编程技术，突破传统刚性生产局限，实现柔性化加工。系统可实时监控设备状态、采集生产数据，并通过上下层数据交互对接工厂管理系统。为托辊生产线的数字化、智能化转型提供了国产化技术路径，对同类制造业自动化改造具有参考价值。

Abstract: In response to the issues of synchronous collaboration among a large number of CNC equipment in the production line, as well as data downloading and uploading, a solution for a fully automated idler production line based on FANUC CNC machine tools is proposed, which adopts low-end and reliable CNC systems. Through the FOCAS communication function and computer network technology, a control and data acquisition system is constructed to achieve real-time connection, data interaction, and dynamic parameter control of multiple CNC machine tools. Combined with macro variable and parametric programming technologies, it breaks through the limitations of traditional rigid production and realizes flexible machining. The system can monitor equipment status in real time, collect production data, and connect with the factory management system through upper-lower layer data interaction. This provides a domestic technological path for the digital and intelligent transformation of idler production lines, offering reference value for automation transformations in similar manufacturing industries.