多工艺协同的废钢加工装备柔性化集成方法研究

Research on Flexible Integration Methods of Scrap Steel Processing Equipment under Multi-Process Synergy

摘要: 随着钢铁工业向绿色化、高质量方向转型，废钢加工正呈现出多品类、精细化与用途适配型的发展趋势，传统加工模式因其路径刚性与设备配置单一已难以满足高端钢厂对废钢纯净度、一致性和适配性的需求。本文聚焦废钢加工系统中多工艺协同与装备柔性配置问题，提出一种面向物料差异、工艺路径与装备能力耦合的柔性化集成方法。研究构建了模块化加工系统架构，设计了工艺路径智能匹配模型与加工流程动态调控机制，并在典型企业场景中进行了实践验证。结果表明，该体系在路径切换效率、加工纯净度、设备利用率与产能扩展方面具有显著优势，有效支撑了从“资源回收”向“可控原料”转变的行业升级需求。研究不仅填补了废钢加工系统柔性集成层面的理论空白，也为行业实现标准化、智能化与绿色化提供了方法路径与工程样本。

Abstract: With the transformation of iron and steel industry to green and high quality, scrap processing is showing the development trend of multi-category, refinement and adaptability. The traditional processing mode has been difficult to meet the needs of high-end steel mills for purity, consistency and adaptability of scrap because of its rigid path and single equipment configuration. Focusing on the problem of multi-process coordination and flexible configuration of equipment in scrap processing system, this paper puts forward a flexible integration method for material difference and coupling of process path and equipment capacity. The modular machining system architecture is studied and constructed, and the intelligent matching model of process path and the dynamic control mechanism of machining process are designed, which are verified by practice in typical enterprise scenarios. The results show that the system has obvious advantages in path switching efficiency, processing purity, equipment utilization rate and capacity expansion, and effectively supports the industry upgrading demand from “resource recovery” to “controllable raw materials”. The research not only fills the theoretical blank of flexible integration of scrap processing system, but also provides a method path and engineering samples for the industry to achieve standardization, intelligence and greening.