半自动二维码关联封箱装置的研制与应用

Development and Application of a Semi-Automatic QR Code Association Sealing Device

摘要: 在卷烟工厂数字化转型的关键阶段，“盒条件”关联技术对于生产与物流的透明化至关重要。然而，工厂技改搬迁后，产能提升与烟道数量增加导致包装机与封箱机的生产节奏难以匹配，进而产生大量需人工进行“条件”关联的烟条。现有设备在适应新生产环境时存在处理速度慢、读码准确率低、数据录入错误等问题，影响生产效率与质量控制。针对上述问题，本研究设计并研制了一种半自动二维码关联封箱装置，实现了箱码与条码的精准关联及自动化装箱。实验结果表明，该装置可实现装箱速度80条/分钟，相较传统方式显著提升了生产效率和自动化水平。此外，该装置在保留原有设备基础上，集成现代自动化技术，提高了设备利用率，降低了人工成本，并优化了质量控制。研究成果可为卷烟行业的智能制造与数字化转型提供有效的技术支撑，具有较强的推广应用价值。

Abstract: Currently, the digital transformation of cigarette factories is at a critical stage. The “pack carton case” correlation technology has promoted the transparency of production and logistics. However, following factory upgrades and relocations, increased production capacity and the addition of more tobacco channels have led to a temporary mismatch in production speeds between packaging machines and case sealers. This often results in a large number of cigarette sticks requiring manual “pack carton case” correlation. The outdated association equipment cannot meet the high-efficiency production demands of the new workshop, exhibiting issues such as slow speed, code-reading errors, and data entry mistakes, which constrain production efficiency and quality control. To address these issues, this study designed and developed a semi-automatic “pack carton case” correlation packing device, achieving precise association between box codes and stick codes, along with automated packing. Experimental results show that the device achieves a packing speed of 80 sticks per minute, significantly improving production efficiency and automation levels. By integrating outdated equipment with modern automation technology, the project enables effective resource utilization. This solution has strong potential for widespread application, significantly reducing labor costs and enhancing quality control levels, providing a practical and feasible technological pathway for the digital transformation of the cigarette industry.