适配FOCKE-FXS包装机组的空间微螺旋烟条掉头装置设计与实践

Design and Implementation of a Spatial Micro-Spiral Cigarette Stick Reversing Device Adapted to FOCKE-FXS Packaging Machines

摘要: 在烟草行业数字化转型关键阶段，“行业二维码统一应用项目”对卷烟“盒条件”关联准确率提出严苛要求。针对FOCKE-FXS机组烟条“盒条件”关联中读码率与关联率偏低的技术瓶颈，本文系统阐述了空间微螺旋烟条掉头装置的研发过程。该装置通过模块化设计，整合烟条导入、微螺旋缓冲、侧滑导向及吸能缓冲功能，利用烟条自身重力实现180˚精准掉头。经实际生产验证，装置烟条掉头成功率达100%，损伤率仅0.03‰，显著提升“盒条件”关联读码率与成功率至99.9%以上，同时具备易维护、强适配性等优势，为烟草行业同类设备改造提供技术参考。

Abstract: In the critical stage of digital transformation in the tobacco industry, the “Industry-wide Unified Application Project of QR Codes” imposes stringent requirements on the accuracy of the association between cigarette sticks and their corresponding packaging boxes. Addressing the technical bottleneck of low code reading and association rates in the “box condition” association of cigarette sticks in FOCKE-FXS packaging machines, this paper systematically describes the development process of a spatial micro-spiral cigarette stick reversing device. Through modular design, this device integrates cigarette stick feeding, micro-spiral buffering, side-slip guiding, and energy absorption buffering functions, utilizing the cigarette stick’s own gravity to achieve precise 180˚ reversal. Actual production tests show that the device achieves a 100% success rate in cigarette stick reversal, with a damage rate of only 0.03‰, significantly improving the code reading and success rate of “box condition” association to over 99.9%. It also possesses advantages such as easy maintenance and strong adaptability, providing technical reference for the modification of similar equipment in the tobacco industry.