基于SCADA系统的自动产线远程控制设计与应用

Design and Application of Remote Control for Automatic Production Lines Based on SCADA System

摘要: 传统生产场景下，产线控制常以分散设备运行为主、人工介入为辅，普遍面临数据记录残缺、调度响应滞后、工序协同不畅等痛点，难以适配柔性制造与高效生产的现实需求。伴随工业现代化的深入推进，企业对生产过程的精细化管控及远程运维能力的诉求愈发迫切。本文面向常规自动化生产线，设计了一套基于SCADA系统的产线远程控制方案。通过搭建设备层–控制层–管理层全链路通信架构，实现设备状态实时感知、生产数据全程追溯及工艺参数动态调优，进而提升产线生产效率、产品质量与资源利用水平。

Abstract: In traditional production scenarios, production line control mainly relies on the operation of decentralized equipment supplemented by manual intervention, which generally suffers from such pain points as incomplete data records, delayed scheduling responses and poor process coordination, making it difficult to meet the practical needs of flexible manufacturing and efficient production. With the in-depth advancement of industrial modernization, enterprises have an increasingly urgent demand for refined management of production processes and remote operation and maintenance capabilities. This paper designs a remote control scheme for production lines based on the SCADA system, targeting conventional automated production lines. By building a full-link communication architecture consisting of the device layer, control layer and management layer, the scheme achieves real-time perception of equipment status, full-process traceability of production data and dynamic optimization of process parameters, thereby improving the production efficiency, product quality and resource utilization level of the production line.