3D打印用(Mn,Fe)2(P,Si,B)球形粉的制备及磁热性能研究
Synthesis and Magnetocaloric Properties of Gas-Atomized (Mn,Fe)2(P,Si,B) Spherical Powders for 3D Printing Applications
DOI: 10.12677/APP.2020.103024, PDF,  被引量    国家自然科学基金支持
作者: 张怡临, 王星仪, 陈楚尧, 王文尧, 胡述圆, 徐桂舟, 缪雪飞*, 徐 锋*:南京理工大学,材料科学与工程学院,先进金属与金属间化合物材料技术工信部重点实验室, 江苏 南京
关键词: 磁制冷磁熵变(MnFe)2(PSi)3D打印Giant Magnetocaloric Effect Gas Atomization (MnFe)2(PSi) 3D Printing
摘要: 增材制造(3D打印)作为一种新型的近净成型技术,有望实现磁制冷工质的快速、高效、复杂成型。然而,制备出球形度高、尺寸小、磁热性能优异的磁热合金球形粉是目前制约其3D打印成型的瓶颈问题。本研究采用气体雾化法成功制备出了(Mn,Fe)2(P,Si,B)多元合金球形雾化粉,借助扫描电子显微镜、X射线衍射仪、综合物性测量系统等深入研究了其显微形貌、晶体结构、磁相变行为以及磁热性能。本研究所获得的球形粉球形度高,有望使粉料在3D打印过程具有较高的流动性;所得球形粉颗粒尺寸小、尺寸分布窄,有利于激光3D打印工件获得高致密度和高尺寸精度;第二相含量低、热滞小、熵变值大,具有优异的磁热性能。由此可见,本研究获得的球形雾化粉十分适合3D打印等新型制造领域,为室温磁制冷材料的加工和成型提供新的思路,推动其产业化之路。
Abstract: Additive manufacturing (3D printing), a novel near-net shape manufacturing technique, offers a rapid and efficient way to fabricate complex magnetocaloric heat exchangers. However, the syn-thesis of magnetocaloric powders with a small particle size, spherical shape and good magnetocaloric properties becomes the bottleneck for the implementation of 3D printing. In the present work, spherical-shaped (Mn,Fe)2(P,Si,B) magnetocaloric powders have been successfully synthesized via gas atomization. The morphology, crystal structure, magnetic phase transition behavior and the magnetocaloric properties have been studied using scanning electron microscope, X-ray diffractometer and physical property measurement system. The gas-atomized powders are highly spherical shaped, which benefits the mobility of the powders during the 3D printing process. The small particle size with a narrow size distribution is good for increasing the spatial resolution and the density of the printed heat exchangers. Besides that, the gas-atomized powders show a small thermal hysteresis and excellent magnetocaloric properties. Additionally, the weight fraction of the secondary phase is relative low in the gas-atomized powders, which will not dilute the magnetocaloric properties of the main phase. Consequently, the synthesized gas-atomized powders are well suited for the 3D printing processing, which provides a new horizon for manufacturing magnetocaloric materials and thus paves the way for magnetic refrigeration applications.
文章引用:张怡临, 王星仪, 陈楚尧, 王文尧, 胡述圆, 徐桂舟, 缪雪飞, 徐锋. 3D打印用(Mn,Fe)2(P,Si,B)球形粉的制备及磁热性能研究[J]. 应用物理, 2020, 10(3): 191-197. https://doi.org/10.12677/APP.2020.103024

参考文献

[1] Brück, E. (2005) Developments in Magnetocaloric Refrigeration. Journal of Physics D: Applied Physics, 38, R381-R391. [Google Scholar] [CrossRef
[2] Gschneidner Jr., K.A. and Pecharsky, V.K. (2000) Magnetocaloric Materials. Annual Review of Materials Science, 30, 387-429. [Google Scholar] [CrossRef
[3] Hu, F.X., Shen, B.G., Sun, J.R., et al. (2001) Influence of Negative Lattice Expansion and Metamagnetic Transition on Magnetic Entropy Change in the Compound LaFe11.4Si1.6. Applied Physics Letters, 78, 375-377. [Google Scholar] [CrossRef
[4] Lai, J.W., Huang, B.W., Miao, X.F., et al. (2019) Combined Effect of Annealing Temperature and Vanadium Substitution for Magnetocaloric Mn1.2-xVxFe0.75P0.5Si0.5 Alloys. Journal of Alloys and Compounds, 803, 671-677. [Google Scholar] [CrossRef
[5] Dung, N.H., Zhang, L. Ou, Z.Q. et al. (2012) High/Low-Moment Phase Transition in Hexagonal Mn-Fe-P-Si Compounds. Physics Review B, 86, Article ID: 045134. [Google Scholar] [CrossRef
[6] Hu, S.Y., Miao, X.F., Liu, J., et al. (2019) Small Hysteresis and Giant Magnetocaloric Effect in Nb-Substituted (Mn,Fe)2(P,Si) Alloys. Intermetallics, 114, Article ID: 106602. [Google Scholar] [CrossRef
[7] Hu, F.X., Shen, B.G. and Sun, J.R. (2000) Magnetic Entropy Change in Ni51.5Mn22.7Ga25.8 Alloy. Applied Physics Letters, 76, 3460-3462. [Google Scholar] [CrossRef
[8] Mostafaei, A., Kimes, K.A., Stevens, E.L., et al. (2017) Microstructural Evolution and Magnetic Properties of Binder Jet Additive Manufactured Ni-Mn-Ga Magnetic Shape Memory Alloy Foam. ActaMaterialia, 131, 482-490. [Google Scholar] [CrossRef
[9] Moore, J.D., Klemm, D., Lindackers, D., et al. (2013) Selective Laser Melting of La(Fe,Co,Si)13 Geometries for Magnetic Refrigeration. Journal of Applied Physics, 114, Article ID: 043907. [Google Scholar] [CrossRef
[10] Caron, L., Ou, Z.Q., Nguyen, T.T., et al. (2009) On the Determination of the Magnetic Entropy Change in Materials with First-Order Transitions. Journal of Magnetism and Magnetic Materials, 321, 3559-3566. [Google Scholar] [CrossRef
[11] Miao, X.F., Caron, L., Gercsi, Z., et al. (2015) Ther-mal-History Dependent Magnetoelastic Transition in (Mn,Fe)2(P,Si). Applied Physics Letters, 107, Article ID: 042403. [Google Scholar] [CrossRef
[12] Guillou, F., Yibole, H., Porcari, G., et al. (2014) Magnetocaloric Effect, Cyclability and Coefficient of Refrigerant Performance in the MnFe(P,Si,B) System. Journal of Applied Physics, 116, Article ID: 063903. [Google Scholar] [CrossRef