浅析选区激光熔化颗粒增强金属基复合材料研究
A Brief Analysis of the Research on Selective Laser Melting of Particle Reinforced Metal Matrix Composites
DOI: 10.12677/ms.2024.1411170, PDF,   
作者: 胡 娟：南京航天航空大学材料科学与技术学院，江苏 南京；湖南航天诚远精密机械有限公司，湖南 长沙；周展望, 宋满新：湖南航天诚远精密机械有限公司，湖南 长沙；张凯煜, 占小红：南京航天航空大学材料科学与技术学院，江苏 南京
关键词: 增材制造；高熵合金；选区激光熔化；粉体配比；Additive Manufacturing； High-Entropy Alloys； Selective Laser Melting； Powder Ratio
摘要: 颗粒增强金属基复合材料由于其具有卓越的机械性能，已逐步应用于航天航空、医疗设备、电子封装等领域。选区激光熔化技术作为一种新兴的分层增材制造技术，可以生产出高性能的复杂部件，已成为制备颗粒增强金属基复合材料的主流技术之一。考虑到利用选区激光熔化技术制备颗粒增强金属基复合材料在近年来的快速发展，文章从Fe、Al、Ti和高熵合金等不同金属基体研究现状出发，综述了目前关于选区激光熔化颗粒增强金属基复合材料的研究进展，主要涉及粉体配比、增强相粒径与选区激光熔化工艺参数的研究。其次，总结了选区激光熔化制备颗粒增强金属基复合材料所存在的问题，并对选区激光熔化制备颗粒增强金属基复合材料的发展进行展望。
Abstract: Particle reinforced metal matrix composites have been gradually applied in aerospace, medical devices, electronic packaging, and other fields due to their excellent mechanical properties. As an emerging layered additive manufacturing technology, selective laser melting technology can produce high-performance and complex components and has become one of the mainstream technologies for the preparation of particle reinforced metal matrix composites. Considering the rapid development of the preparation of particle reinforced metal matrix composites using selective laser melting technology in recent years, this paper, starting from the current status of research on different metal matrices such as Fe, Al, Ti and high-entropy alloys, reviews the current research progress on the selective laser melting particle reinforced metal matrix composites, which is mainly involved in the study of the powder ratios, the reinforcing phase particle sizes, and the parameters of the constituent laser melting process. Secondly, the problems in the preparation of particle reinforced metal matrix composites by selective laser melting are summarized, and the development of particle reinforced metal matrix composites prepared by selective laser melting has been prospected.
文章引用：胡娟, 周展望, 张凯煜, 宋满新, 占小红. 浅析选区激光熔化颗粒增强金属基复合材料研究[J]. 材料科学, 2024, 14(11): 1564-1576. https://doi.org/10.12677/ms.2024.1411170

参考文献

[1] Saravanan, C., et al. (2015) Effect of Particulate Reinforced Aluminium Metal Matrix Composite—A Review. Mechanics and Mechanical Engineering, 19, 23-30.
[2] Su, Y., Ouyang, Q., Zhang, W., Li, Z., Guo, Q., Fan, G., et al. (2014) Composite Structure Modeling and Mechanical Behavior of Particle Reinforced Metal Matrix Composites. Materials Science and Engineering: A, 597, 359-369. [Google Scholar] [CrossRef] 
[3] Ozden, S., Ekici, R. and Nair, F. (2007) Investigation of Impact Behaviour of Aluminium Based Sic Particle Reinforced Metal-Matrix Composites. Composites Part A: Applied Science and Manufacturing, 38, 484-494. [Google Scholar] [CrossRef] 
[4] Jagadeesh, G.V. and Gangi Setti, S. (2020) A Review on Micromechanical Methods for Evaluation of Mechanical Behavior of Particulate Reinforced Metal Matrix Composites. Journal of Materials Science, 55, 9848-9882. [Google Scholar] [CrossRef] 
[5] Zhang, J., Zheng, Z., Huang, K., Lin, C., Huang, W., Chen, X., et al. (2024) Field-Assisted Machining of Difficult-To-Machine Materials. International Journal of Extreme Manufacturing, 6, Article ID: 032002. [Google Scholar] [CrossRef] 
[6] Sahoo, B.P., Das, D. and Chaubey, A.K. (2021) Strengthening Mechanisms and Modelling of Mechanical Properties of Submicron-TiB2 Particulate Reinforced Al 7075 Metal Matrix Composites. Materials Science and Engineering: A, 825, Article ID: 141873. [Google Scholar] [CrossRef] 
[7] Samal, P., Vundavilli, P.R., Meher, A. and Mahapatra, M.M. (2020) Recent Progress in Aluminum Metal Matrix Composites: A Review on Processing, Mechanical and Wear Properties. Journal of Manufacturing Processes, 59, 131-152. [Google Scholar] [CrossRef] 
[8] Yan, C., Lifeng, W. and Jianyue, R. (2008) Multi-Functional Sic/al Composites for Aerospace Applications. Chinese Journal of Aeronautics, 21, 578-584. [Google Scholar] [CrossRef] 
[9] 武高辉. 一种3D打印用SiCP/Al复合材料粉末的制备方法[P]. 中国专利, 202110161449.6. 2022-02-01.
[10] Liu, D., Zhang, S.Q., Li, A. and Wang, H.M. (2009) Microstructure and Tensile Properties of Laser Melting Deposited TiC/TA15 Titanium Matrix Composites. Journal of Alloys and Compounds, 485, 156-162.
[11] 韩龙. 基于3D打印预制体的ZrO2/Al-Mg复合材料制备工艺研究[D]: [硕士学位论文]. 兰州: 兰州理工大学, 2020.
[12] 张力, 杨现锋, 徐协文, 等. 熔融沉积法3D打印制备氧化锆陶瓷及其力学性能研究[J]. 无机材料学报, 2021, 36(4): 436-442.
[13] 杨建明, 汤阳, 顾海, 等. 3D打印制备多孔结构的研究与应用现状[J]. 材料导报, 2018, 32(15): 2672-2682.
[14] 第五届全国快速成形与制造学术会议在西安召开[J]. 电加工与模具, 2011(3): 63.
[15] Yu, W.H., Sing, S.L., Chua, C.K., Kuo, C.N. and Tian, X.L. (2019) Particle-Reinforced Metal Matrix Nanocomposites Fabricated by Selective Laser Melting: A State of the Art Review. Progress in Materials Science, 104, 330-379. [Google Scholar] [CrossRef] 
[16] 申琦, 余森, 牛金龙, 等. 选区激光熔化制备镁基材料研究进展[J]. 材料导报, 2019, 33(S1): 278-282.
[17] 常成, 郭一帆, 卓伟伟, 等. 激光选区熔化适配型铝合金的研究及应用现状[J]. 中国有色金属学报, 2024, 34(8): 2491-2510.
[18] 张莎莎. TiC颗粒增强316L不锈钢复合材料SLM制备及性能研究[D]: [硕士学位论文]. 哈尔滨: 哈尔滨工程大学, 2019.
[19] Zhao, S., Shen, X., Yang, J., Teng, W. and Wang, Y. (2018) Densification Behavior and Mechanical Properties of Nanocrystalline Tic Reinforced 316L Stainless Steel Composite Parts Fabricated by Selective Laser Melting. Optics & Laser Technology, 103, 239-250. [Google Scholar] [CrossRef] 
[20] 付旺琪, 钱波, 刘志远, 等. SLM碳化钒颗粒强化316L不锈钢的点阵结构及性能[J]. 激光与光电子学进展, 2019, 56(24): 155-161.
[21] 蒋佳斌, 谢德巧, 周凯, 等. 激光选区熔化成形LaB6增强316L不锈钢的组织及力学性能[J]. 南京航空航天大学学报, 2021, 53(1): 85-92.
[22] 周燕, 段隆臣, 吴雪良, 等. 粉末粒径对激光选区熔化成形S136模具钢的磨损与抗腐蚀性能的影响[J]. 激光与光电子学进展, 2018, 55(10): 205-211.
[23] 胡辉, 周燕, 文世峰, 等. 激光选区熔化成形TiB2增强S136模具钢[J]. 中国激光, 2018, 45(12): 131-140.
[24] 程灵钰. SLM制备不锈钢与纳米羟基磷灰石复合材料研究[D]: [硕士学位论文]. 武汉: 华中科技大学, 2014.
[25] 洪旭潮, 刘允中, 黄斌. 激光选区熔化成形TiC/SiC协同增强铝基复合材料的组织性能与强化机制[J]. 中国有色金属学报, 2021, 31(9): 2436-2446.
[26] 廉清, 吴一, 王浩伟, 等. TiB2增强Al-Si复合材料激光增材制造工艺及性能研究[J]. 热加工工艺, 2017, 46(22): 113-117.
[27] Astfalck, L.C., Kelly, G.K., Li, X. and Sercombe, T.B. (2017) On the Breakdown of Sic during the Selective Laser Melting of Aluminum Matrix Composites. Advanced Engineering Materials, 19, Article ID: 1600835. [Google Scholar] [CrossRef] 
[28] Gu, D., Wang, H., Chang, F., Dai, D., Yuan, P., Hagedorn, Y., et al. (2014) Selective Laser Melting Additive Manufacturing of TiC/AlSi10Mg Bulk-Form Nanocomposites with Tailored Microstructures and Properties. Physics Procedia, 56, 108-116. [Google Scholar] [CrossRef] 
[29] 邹田春, 祝贺, 陈敏英, 等. 激光选区熔化碳化硅增强铝基复合材料的微观组织及拉伸性能研究[J]. 中国激光, 2021, 48(10): 231-239.
[30] 陈帅, 刘建光, 王卫东, 等. TiB2/AlSi10Mg激光选区熔化成形工艺研究[J]. 精密成形工程, 2021, 13(3): 154-161.
[31] 薛刚, 朱海红, 柯林达, 等. SiC含量对激光选区熔化制备SiCP/AlSi10Mg复合材料组织与性能的影响[J]. 热加工工艺, 2021, 50(10): 62-66.
[32] 刘宇轩, 王日初, 蔡志勇, 等. Sc元素对激光选区熔化TiB2/AlSi10Mg复合材料组织和性能的影响[J]. 金属热处理, 2020, 45(8): 56-63.
[33] 沈君剑, 刘允中, 欧阳盛, 等. 激光选区熔化成形TiB2与SiC颗粒混杂增强铝基复合材料的显微组织与力学性能[J]. 粉末冶金材料科学与工程, 2020, 25(3): 251-259.
[34] 欧阳盛, 刘允中, 沈君剑, 等. (TiH2 + TiB2)/AA7075复合粉末激光选区熔化成形的显微组织与力学性能[J]. 粉末冶金材料科学与工程, 2020, 25(3): 197-205.
[35] 邰鹤立, 坚增运. SiCp/AlSi10Mg激光选区熔化成形组织及性能研究[J]. 西安工业大学学报, 2020, 40(1): 64-69, 81.
[36] Gu, D., Hagedorn, Y., Meiners, W., Wissenbach, K. and Poprawe, R. (2011) Nanocrystalline TiC Reinforced Ti Matrix Bulk-Form Nanocomposites by Selective Laser Melting (SLM): Densification, Growth Mechanism and Wear Behavior. Composites Science and Technology, 71, 1612-1620. [Google Scholar] [CrossRef] 
[37] Gu, D., Meng, G., Li, C., Meiners, W. and Poprawe, R. (2012) Selective Laser Melting of TiC/Ti Bulk Nanocomposites: Influence of Nanoscale Reinforcement. Scripta Materialia, 67, 185-188. [Google Scholar] [CrossRef] 
[38] Xia, M., Liu, A., Wang, H., Lin, Y., Li, N., Zhang, M., et al. (2019) Microstructure Evolution and Its Effect on Mechanical Response of the Multi-Phase Reinforced Ti-Based Composites by Laser Powder-Bed Fusion. Journal of Alloys and Compounds, 782, 506-515. [Google Scholar] [CrossRef] 
[39] 李闯, 顾冬冬, 沈以赴, 等. SLM制备TiCx/Ti纳米复合材料的致密化及显微组织[J]. 中国有色金属学报, 2011, 21(7): 1554-1561.
[40] 彭斌意, 刘洋, 郑晓董, 等. 激光选区熔化颗粒增强钛基复合材料的抗压性能[J]. 材料工程, 2022, 50(6): 36-48.
[41] Attar, H., Bönisch, M., Calin, M., Zhang, L., Scudino, S. and Eckert, J. (2014) Selective Laser Melting of in Situ Titanium-Titanium Boride Composites: Processing, Microstructure and Mechanical Properties. Acta Materialia, 76, 13-22. [Google Scholar] [CrossRef] 
[42] Jia, Q. and Gu, D. (2014) Selective Laser Melting Additive Manufacturing of TiC/Inconel 718 Bulk-Form Nanocomposites: Densification, Microstructure, and Performance. Journal of Materials Research, 29, 1960-1969. [Google Scholar] [CrossRef] 
[43] 曹聪帅. 激光熔注WC/Ni基复合材料层制备工艺及组织性能研究[D]: [硕士学位论文]. 武汉: 华中科技大学, 2016.
[44] Nguyen, Q.B., Zhu, Z., Chua, B.W., Zhou, W., Wei, J. and Nai, S.M.L. (2018) Development of WC-Inconel Composites Using Selective Laser Melting. Archives of Civil and Mechanical Engineering, 18, 1410-1420. [Google Scholar] [CrossRef] 
[45] 肖纬汗. 3D打印石墨烯/Inconel 718复合材料的组织与性能研究[D]: [硕士学位论文]. 南昌: 南昌航空大学, 2017.
[46] 褚清坤, 余春风, 邓朝阳, 等. TiC含量对激光选区熔化Inconel 625合金微观组织及表面摩擦磨损性能的影响[J]. 中国表面工程, 2021, 34(1): 76-84.
[47] Miracle, D.B. and Senkov, O.N. (2017) A Critical Review of High Entropy Alloys and Related Concepts. Acta Materialia, 122, 448-511. [Google Scholar] [CrossRef] 
[48] Otto, F., Dlouhý, A., Somsen, C., Bei, H., Eggeler, G. and George, E.P. (2013) The Influences of Temperature and Microstructure on the Tensile Properties of a CoCrFeMnNi High-Entropy Alloy. Acta Materialia, 61, 5743-5755. [Google Scholar] [CrossRef] 
[49] Gu, D.D., Meiners, W., Wissenbach, K. and Poprawe, R. (2012) Laser Additive Manufacturing of Metallic Components: Materials, Processes and Mechanisms. International Materials Reviews, 57, 133-164. [Google Scholar] [CrossRef] 
[50] Ocelík, V., Janssen, N., Smith, S.N. and De Hosson, J.T.M. (2016) Additive Manufacturing of High-Entropy Alloys by Laser Processing. JOM, 68, 1810-1818. [Google Scholar] [CrossRef] 
[51] Sun, Z., Tan, X., Tor, S.B. and Chua, C.K. (2018) Simultaneously Enhanced Strength and Ductility for 3D-Printed Stainless Steel 316L by Selective Laser Melting. NPG Asia Materials, 10, 127-136. [Google Scholar] [CrossRef] 
[52] Zhu, Z.G., Nguyen, Q.B., et al. (2018) Hierarchical Microstructure and Strengthening Mechanisms of a CoCrFeNiMn High Entropy Alloy Additively Manufactured by Selective Laser Melting. Scripta Materialia, 154, 20-24. [Google Scholar] [CrossRef] 
[53] Yevgeni, B., Meurig, T. and Iain, T. (2014) The Use of High-Entropy Alloys in Additive Manufacturing. Scripta Materialia, 99, 93-96.
[54] Li, R., Niu, P., Yuan, T., Cao, P., Chen, C. and Zhou, K. (2018) Selective Laser Melting of an Equiatomic CoCrFeNiMn High-Entropy Alloy: Processability, Non-Equilibrium Microstructure and Mechanical Property. Journal of Alloys and Compounds, 746, 125-134. [Google Scholar] [CrossRef] 
[55] Zhou, Y., Zhang, Z., Wang, Y., et al. (2018) Selective Laser Melting of Typical Metallic Materials: An Effective Process Prediction Model Developed by Energy Absorption and Consumption Analysis. Additive Manufacturing, 25, 204-217.
[56] Li, B., Zhang, L. and Yang, B. (2020) Grain Refinement and Localized Amorphization of Additively Manufactured High-Entropy Alloy Matrix Composites Reinforced by Nano Ceramic Particles via Selective-Laser-Melting/Remelting. Composites Communications, 19, 56-60. [Google Scholar] [CrossRef] 
[57] Li, B., Qian, B., Xu, Y., Liu, Z. and Xuan, F. (2019) Fine-Structured CoCrFeNiMn High-Entropy Alloy Matrix Composite with 12 wt% Tin Particle Reinforcements via Selective Laser Melting Assisted Additive Manufacturing. Materials Letters, 252, 88-91. [Google Scholar] [CrossRef] 
[58] Sanaty-Zadeh, A. (2012) Comparison between Current Models for the Strength of Particulate-Reinforced Metal Matrix Nanocomposites with Emphasis on Consideration of Hall-Petch Effect. Materials Science and Engineering: A, 531, 112-118. [Google Scholar] [CrossRef] 
[59] Zhang, Z., Ma, P., Fang, Y., Yang, Z., Zhang, N., Prashanth, K.G., et al. (2023) Effect of NiCoFeAlTi High Entropy Intermetallic Reinforcement Particle Size on the Microstructure and Mechanical Properties of CoCrFeMnNi High-Entropy Alloy Composites Fabricated by Selective Laser Melting. Journal of Alloys and Compounds, 947, Article ID: 169417. [Google Scholar] [CrossRef] 

为你推荐